CYLINDER HEAD GASKET INSTALLATION


  1. INSTALL CYLINDER HEAD GASKET


    1. A00DSFIE02
      Text in Illustration
      *1 Lot No.

      Place a new gasket on the cylinder block surface with the Lot No. stamp facing upward.

      Note


      • Remove any oil from the contact surface.


      • Be careful of the installation direction.

  2. INSTALL CYLINDER HEAD SUB-ASSEMBLY


    1. Place the cylinder head on the head gasket.

      Note

      Place the cylinder head gently in order to avoid damaging the gasket.

    2. Install the cylinder head bolts.

      Note

      The cylinder head bolts are tightened in 2 successive steps.


      1. A00DUJ4E09

        Apply a light coat of engine oil to the threads and under the heads of the cylinder head bolts.

      2. Using several steps, uniformly install and tighten the 10 cylinder head bolts and plate washers with a 10 mm bi-hexagon wrench in the order shown in the illustration.

        Torque:
        79 N*m  { 800 kgf*cm, 58 ft.*lbf }
    3. A00DTC6E02

      Mark the front of the cylinder head bolts with paint.

    4. Tighten the cylinder head bolts 90° as shown in the illustration.

    5. Check that the paint mark is now at a 90° angle to the front.

  3. INSTALL NO. 1 CAMSHAFT BEARING


    1. Clean the installation surfaces and the inner and outer surfaces of the bearing.

      Note

      Do not apply engine oil to the bearing or its contact surfaces.

    2. A00DQOTE04
      Text in Illustration
      *1 Claw

      Align the claw of the No. 1 camshaft bearing and the cutout of the No. 1 camshaft bearing cap and install the bearing onto the bearing cap.

  4. INSTALL NO. 2 CAMSHAFT BEARING


    1. Clean the installation surfaces and the inner and outer surfaces of the bearing.

      Note

      Do not apply engine oil to the bearing or its contact surfaces.

    2. A00DTJUE02

      Install the No. 2 camshaft bearing onto the cylinder head.

  5. INSTALL CAMSHAFT


    1. Apply a light coat of engine oil to the journals of the camshaft.

    2. A00DPQT

      Examine the front marks and numbers, and check that the order is as shown in the illustration. Then install the bearing caps onto the cylinder head.

    3. Apply a light coat of engine oil to the threads and under the heads of the bearing cap bolts.

    4. A00DPQTE02

      Using several steps, uniformly tighten the 10 bearing cap bolts in the sequence shown in the illustration.

      Torque:
      for No. 1 bearing cap
      30 N*m  { 301 kgf*cm, 22 ft.*lbf }
      for No. 3 bearing cap
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

  6. INSTALL NO. 2 CAMSHAFT


    1. Apply a light coat of engine oil to the journals of the No. 2 camshaft.

    2. A00DU1T

      Examine the front marks and numbers, and check that the order is as shown in the illustration. Then install the bearing caps onto the cylinder head.

    3. Apply a light coat of engine oil to the threads and under the heads of the bearing cap bolts.

    4. A00DU1TE02

      Using several steps, uniformly tighten the 10 bearing cap bolts in the sequence shown in the illustration.

      Torque:
      for No. 2 bearing cap
      30 N*m  { 301 kgf*cm, 22 ft.*lbf }
      for No. 3 bearing cap
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

  7. CONNECT ENGINE WIRE


    1. A00DRD0E01

      Connect the ground cable with the bolt.

      Torque:
      8.4 N*m  { 86 kgf*cm, 74 in.*lbf }

    2. Connect the camshaft position sensor connector.

    3. Connect the engine coolant temperature sensor connector.

    4. Connect the engine oil pressure switch connector.

    5. Connect the radio setting condenser connector.

  8. INSTALL CHAIN SUB-ASSEMBLY


    1. Install the chain Click here.

  9. INSTALL EXHAUST MANIFOLD


    1. Install the exhaust manifold Click here.

  10. INSTALL INTAKE MANIFOLD


    1. Install the intake manifold Click here.