БАРАБАН МУФТЫ И ПЕРВИЧНЫЙ ВАЛ В СБОРЕ РАЗБОРКА


  1. FIX CLUTCH DRUM AND INPUT SHAFT ASSEMBLY

    A01J631E01

    1. Place the oil pump onto the torque converter clutch, and then place the clutch drum and input shaft assembly onto the oil pump.

  2. REMOVE REVERSE CLUTCH HUB SUB-ASSEMBLY

    A01J7CFE01

    1. Using a screwdriver, remove the snap ring from the clutch drum and input shaft assembly.

    2. A01J3QTE01

      Remove the reverse clutch hub sub-assembly, reverse clutch reaction sleeve, clutch cushion, plate reverse clutch flange, 5 reverse clutch discs and 4 clutch plates from the clutch drum assembly.

  3. REMOVE REVERSE CLUTCH REACTION SLEEVE

    A01J580E01

    1. Remove the reverse clutch reaction sleeve from the reverse clutch hub sub-assembly.

  4. REMOVE REAR CLUTCH DISC

    A01J43NE09

    1. Remove the clutch cushion plate, reverse clutch flange, 4 plates and 5 discs from the reverse clutch hub.

  5. INSPECT REAR CLUTCH DISC

    A01J5V7E01

    1. Replace all discs if one of the following problems is present: 1) a disc, plate or flange is worn or burnt, 2) the lining of a disc is peeled off or discolored, or 3) grooves or printed numbers have even a little bit of damage.

      Note

      Before assembling new discs, soak them in ATF for at least 15 minutes.

  6. INSPECT REVERSE CLUTCH HUB SUB-ASSEMBLY

    A01J4MPE01

    1. Using a dial indicator, measure the inside diameter of the reverse clutch hub bushing.

      Standard inside diameter
      35.812 to 35.837 mm (1.4099 to 1.4109 in.)
      Maximum inside diameter
      35.887 mm (1.4129 in.)

      • If the inside diameter is greater than the maximum, replace the reverse clutch hub.

  7. REMOVE FORWARD CLUTCH HUB SUB-ASSEMBLY

    A01J3FRE01

    1. Remove the forward clutch hub sub-assembly from the clutch drum assembly.

    2. A01J6DXE03

      Remove the 2 thrust needle roller bearings from the forward clutch hub sub-assembly.

  8. INSPECT FORWARD CLUTCH HUB SUB-ASSEMBLY

    A01J6EDE01

    1. Using a dial indicator, measure the inside diameter of the forward clutch hub bushing.

      Standard inside diameter
      26.037 to 26. 062 mm (1.0251 to 1.0261 in.)
      Maximum inside diameter
      26.112 mm (1.028 in.)

      • If the inside diameter is greater than the maximum, replace the forward clutch hub.

  9. REMOVE MULTIPLE DISC CLUTCH HUB

    A01J6HIE01

    1. Remove the multiple disc clutch hub from the clutch drum assembly.

    2. A01J53QE02

      Remove the No. 2 thrust bearing race and input shaft thrust bearing race rear from the multiple disc clutch hub.

  10. REMOVE INPUT SHAFT ASSEMBLY

    A01J64VE01

    1. Remove the thrust needle roller bearing from the clutch drum assembly.

    2. A01J4JJE01

      Remove the input shaft assembly from the clutch drum assembly.

  11. REMOVE INPUT SHAFT OIL SEAL RING

    A01J4B7E01

    1. Remove the 3 oil seal rings from the input shaft assembly.

  12. REMOVE FORWARD MULTIPLE DISC CLUTCH DISC

    A01J54TE01

    1. Using a screwdriver, remove the hole snap ring.

    2. A01J5S3E01

      Remove the 2 flanges, 6 discs and 5 plates from the input shaft assembly.

  13. INSPECT FORWARD MULTIPLE DISC CLUTCH DISC

    A01J5V7E01

    1. Replace all discs if one of the following problems is present: 1) a disc, plate or flange is worn or burnt, 2) the lining of a disc is peeled off or discolored, or 3) grooves or printed numbers have even a little bit of damage.

      Note

      Before assembling new discs, soak them in ATF for at least 15 minutes.

  14. REMOVE NO. 1 CLUTCH BALANCER

    A01J7HXE02

    1. Place SST on the No. 1 clutch balancer, and compress the return spring with a press.

      SST
      09350-30020   ( 09350-07040, 09350-07070 )
    2. A01J78ZE01

      Remove the No. 1 clutch balancer and forward clutch return spring from the input shaft assembly.

    3. A01J6NWE01

      Remove the O-ring from the No. 1 clutch balancer.

  15. INSPECT FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY

    A01J60DE01

    1. Using a vernier caliper, measure the free length of the spring together with the spring seat.

      Standard free length
      26.74 mm (1.053 in.)

  16. REMOVE FORWARD CLUTCH PISTON

    A01J54JE01

    1. Holding the forward clutch piston by hand, apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the input shaft to remove the forward clutch piston.

    2. A01J6MDE01

      Remove the 2 O-rings from the forward clutch piston.

  17. REMOVE REVERSE CLUTCH FLANGE

    A01J792E01

    1. Remove the reverse clutch flange from the clutch drum assembly.

  18. REMOVE DIRECT CLUTCH DISC

    A01J4TDE01

    1. Using a screwdriver, remove the 2 hole snap rings from the clutch drum assembly.

    2. A01J6HRE03

      Remove the reverse clutch flange, 6 plates and 5 discs from the clutch drum assembly.

  19. INSPECT DIRECT CLUTCH DISC

  20. REMOVE NO. 3 CLUTCH BALANCER


    1. A01J5IGE03

      Place SST on the No. 3 clutch balancer, and compress the return spring with a press.

      SST
      09387-00070
      09350-30020   ( 09350-07070 )

    2. Remove the snap ring and clutch balancer.

  21. REMOVE REVERSE CLUTCH RETURN SPRING SUB-ASSEMBLY

    A01J352E01

    1. Remove the reverse clutch return spring and O-ring from the reverse clutch piston.

  22. INSPECT REVERSE CLUTCH RETURN SPRING SUB-ASSEMBLY

    A01J60DE01

    1. Using a vernier caliper, measure the free length of the spring together with the spring seat.

      Standard free length
      21.04 mm (0.828 in.)

  23. REMOVE REVERSE CLUTCH PISTON SUB-ASSEMBLY

    A01J3YQE01

    1. Remove the reverse clutch piston sub-assembly from the clutch drum sub-assembly.

    2. A01J5JTE01

      Remove the O-ring from the reverse clutch piston sub-assembly.

    3. A01J5T1E01

      Remove the O-ring from the clutch drum sub-assembly.

  24. REMOVE DIRECT CLUTCH PISTON SUB-ASSEMBLY

    A01J779E05

    1. Place SST on the direct clutch piston, and compress the return spring with a press.

      SST
      09320-89010
      09350-30020   ( 09350-07070 )
    2. A01J5HUE01

      Using 2 screwdrivers, remove the direct clutch piston sub-assembly from the clutch drum.

    3. A01J65AE01

      Remove the O-ring from the clutch drum.

    4. A01J6AOE01

      Remove the No. 2 clutch balancer and direct clutch return spring sub-assembly from the direct clutch piston sub-assembly.

    5. A01J6LJE01

      Remove the 2 O-rings from the direct clutch piston sub-assembly.

  25. INSPECT DIRECT CLUTCH RETURN SPRING SUB-ASSEMBLY

    A01J60DE01

    1. Using a vernier caliper, measure the free length of the spring together with the spring seat.

      Standard free length
      19.51 mm (0.768 in.)