REAR DOOR WINDOW FRAME MOULDING INSTALLATION

Tech Tips


  • Use the same procedure for both the RH and LH sides.

  • The procedure described below is for the LH side.


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the auxiliary battery negative (-) terminal. Therefore, make sure to read the disconnecting the cable from the auxiliary battery negative (-) terminal notices before proceeding with work Click here.

  2. INSTALL REAR DOOR FRONT WINDOW FRAME MOULDING

    Tech Tips

    When installing the rear door front window frame moulding, heat the vehicle body and rear door front window frame moulding using a heat light.

    Heating Temperature
    Item Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Moulding 20 to 30°C (68 to 86°F)

    Note

    Do not heat the vehicle body or rear door front window frame moulding excessively.


    1. Clean the vehicle body surface.


      1. Using a heat light, heat the vehicle body surface.

      2. Remove the double-sided tape from the vehicle body.

      3. Wipe off any tape adhesive residue with cleaner.

    2. Clean the rear door front window frame moulding (if reusing the rear door front window frame moulding).


      1. Using a heat light, heat the rear door front window frame moulding.

      2. Remove the double-sided tape from the rear door front window frame moulding.

      3. Wipe off any tape adhesive residue with cleaner.

      4. A0043DAE01
        Text in Illustration
        *1 Double-sided Tape (A)
        *2 Double-sided Tape (B)
        *3 Double-sided Tape (C)

        Apply new double-sided tape to the rear door front window frame moulding.

        Item Dimension
        A 0.8 mm (0.0315 in.)
        B 1.2 mm (0.0472 in.)
        C 5.0 mm (0.197 in.)
        D 13.0 mm (0.512 in.)
        E 35.0 mm (1.37 in.)
        F 365.0 mm (1.20 ft.)
        G 410.0 mm (1.35 ft.)
    3. A0040G1E01
      Text in Illustration
      *1 Double-sided Tape

      Install the rear door front window frame moulding.


      1. Using a heat light, heat the vehicle body and rear door front window frame moulding.

      2. Remove the release paper from the face of the rear door front window frame moulding.

        Tech Tips

        After removing the release paper, keep the exposed adhesive free from foreign matter.

      3. Install the rear door front window frame moulding with the clip.

  3. INSTALL REAR DOOR BELT MOULDING ASSEMBLY


    1. A0040CV

      Engage the 7 claws to install the rear door belt moulding assembly.

  4. INSTALL REAR DOOR GLASS SUB-ASSEMBLY


    1. Connect the cable to the negative (-) auxiliary battery terminal and the rear power window regulator motor connector.

    2. Connect the power window regulator switch assembly and move the rear door glass sub-assembly so that the door glass bolts can be seen.

    3. Disconnect the cable from the negative (-) auxiliary battery terminal.

    4. Disconnect the power window regulator switch assembly and rear power window regulator motor connector.

    5. A0040ID

      Insert the rear door glass sub-assembly into the rear door panel along the rear door glass run as shown in the illustration.

    6. Install the rear door glass sub-assembly with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
  5. INSTALL REAR DOOR REAR GUIDE SEAL


    1. Install the temporary screw to the rear door rear guide seal.

    2. A004411E01
      Text in Illustration
      *1 Temporary Screw

      Temporarily install the rear door rear guide seal.

    3. Install the 2 screws.

    4. Tighten the temporary screw to install the rear door rear guide seal.

  6. INSTALL REAR DOOR WINDOW GUIDE SUB-ASSEMBLY


    1. A0043SQ

      Install the screw.

    2. Install the rear door window guide sub-assembly with the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
  7. INSTALL REAR DOOR GLASS RUN


    1. A0043F9

      Install the rear door glass run.

  8. INSTALL REAR DOOR SERVICE HOLE COVER


    1. Apply butyl tape to the rear door panel.

    2. A0042JQE01
      Text in Illustration
      *1 Reference Point

      Pass the rear door lock remote control cable, rear door inside locking cable and each connector through a new rear door service hole cover.

    3. Attach the rear door service hole cover according to the reference points on the rear door panel.

      Note

      Securely install the rear door service hole cover preventing wrinkles and air bubbles.

    4. Connect the 2 connectors.

    5. Engage the clamp.

  9. INSTALL REAR DOOR TRIM BRACKET


    1. A0040UH

      Install the rear door trim bracket with the 2 screws.

  10. INSTALL REAR DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. A0043KG

      Connect the rear door lock remote control cable assembly and rear door inside locking cable assembly to the rear door inside handle sub-assembly.

    2. A00437P

      Engage the 2 claws and install the rear door inside handle sub-assembly to the rear door trim board sub-assembly.

      Note

      Make sure the 2 claws are fully engaged to ensure that the rear door lock assembly will operate properly.

  11. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY


    1. for 8 Speakers:


      1. Connect the connector.

    2. A0043VB

      Engage the 8 clips and install the rear door trim board sub-assembly.

    3. Install the 2 screws.

    4. Remove the protective tape.

  12. INSTALL REAR DOOR ARMREST COVER


    1. A0041EU

      Install the rear door armrest cover.

  13. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL


    1. Connect the connector.

    2. A0041MN

      Engage the 7 claws and 2 guides, and install the rear power window regulator switch assembly with rear door armrest base panel.

  14. INSTALL DOOR ASSIST GRIP COVER


    1. A0040E5

      Engage the 6 claws, 2 clips and 3 guides, and install the door assist grip cover.

  15. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG


    1. A0041DE

      Engage the 3 claws and install the rear door inside handle bezel plug.

  16. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  17. INSTALL REAR NO. 3 FLOOR BOARD UPPER PLATE


    1. Engage the 2 claws to install the rear No. 3 floor board upper plate.

  18. INSTALL DECK FLOOR BOX RH


    1. Install the deck floor box RH Click here.

    2. Install the rear No. 2 floor board.

  19. INSTALL REAR NO. 3 FLOOR BOARD


    1. Install the rear No. 3 floor board.

  20. INITIALIZE POWER WINDOW CONTROL SYSTEM

    Click here

  21. INSPECT POWER WINDOW OPERATION

    Click here