HEADLIGHT ASSEMBLY REPAIR

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The procedure listed below is for the LH side.

  • If the installation area of the headlight assembly is damaged, use the supply retainer for low-cost repair.

  • Ensure that the headlight assembly is not damaged.


  1. INSTALL UPPER HEADLIGHT PROTECTOR RETAINER (for Halogen Headlight)


    1. A0041FW

      Cut off the part shaded in the illustration and sand smooth with sandpaper.

      Note

      After cutting off the part, place the upper headlight protector retainer against the bosses and gradually file away the old bracket if it interferes with the installation of the supply retainer.

    2. A00427V

      Install the upper headlight protector retainer with the 2 screws.

  2. INSTALL UPPER HEADLIGHT PROTECTOR RETAINER (for LED Headlight)


    1. A0042RN

      Cut off the part shaded in the illustration and sand smooth with sandpaper.

      Note

      After cutting off the part, place the upper headlight protector retainer against the bosses and gradually file away the old bracket if it interferes with the installation of the supply retainer.

    2. A0040C8

      Install the upper headlight protector retainer with the 2 screws.

  3. INSTALL UPPER NO. 2 HEADLIGHT PROTECTOR RETAINER (for Halogen Headlight)


    1. A00405W

      Cut off the part shaded in the illustration and sand smooth with sandpaper.

      Note

      After cutting off the part, place the upper No. 2 headlight protector retainer against the bosses and gradually file away the old bracket if it interferes with the installation of the supply retainer.

    2. A0040NZ

      Install the upper No. 2 headlight protector retainer with the 2 screws.

  4. INSTALL UPPER NO. 2 HEADLIGHT PROTECTOR RETAINER (for LED Headlight)


    1. A00436M

      Cut off the part shaded in the illustration and sand smooth with sandpaper.

      Note

      After cutting off the part, place the upper No. 2 headlight protector retainer against the bosses and gradually file away the old bracket if it interferes with the installation of the supply retainer.

    2. A0042GC

      Install the upper No. 2 headlight protector retainer with the 2 screws.

  5. INSTALL LOWER HEADLIGHT PROTECTOR RETAINER (for Halogen Headlight)


    1. A00415P

      Cut off the part shaded in the illustration and sand smooth with sandpaper.

      Note

      After cutting off the part, place the lower headlight protector retainer against the bosses and gradually file away the old bracket if it interferes with the installation of the supply retainer.

    2. A0040LP

      Install the lower headlight protector retainer with the 2 screws.

  6. INSTALL LOWER HEADLIGHT PROTECTOR RETAINER (for LED Headlight)


    1. A00403J

      Cut off the part shaded in the illustration and sand smooth with sandpaper.

      Note

      After cutting off the part, place the lower headlight protector retainer against the bosses and gradually file away the old bracket if it interferes with the installation of the supply retainer.

    2. A0040R1

      Install the lower headlight protector retainer with the 2 screws.

  7. INSTALL LOWER NO. 2 HEADLIGHT PROTECTOR RETAINER


    1. A0043O4

      Cut off the part shaded in the illustration and sand smooth with sandpaper.

      Note

      After cutting off the part, place the lower No. 2 headlight protector retainer against the bosses and gradually file away the old bracket if it interferes with the installation of the supply retainer.

    2. A0041SB

      Install the lower No. 2 headlight protector retainer with the 2 screws.