QUARTER WINDOW GLASS INSTALLATION


  1. CLEAN QUARTER WINDOW ASSEMBLY


    1. A0042ZU

      Clean the outer edges of the quarter window assembly with a non-residue solvent.

      Note


      • Do not touch the glass surface after cleaning it.

      • Be careful not to damage the glass or clips.

  2. INSTALL QUARTER WINDOW ASSEMBLY


    1. Using a brush or a sponge, apply Primer M to the exposed part of the vehicle body.

      A0041EDE01
      Text in Illustration
      *1 Brush *2 Primer M
      *3 Adhesive *4 Edge of Curved Surface

      Note


      • Do not coat the adhesive with Primer M.

      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

    2. Using a brush or a sponge, apply Primer G to the contact surface of the quarter window glass.

      A0043C5E01
      Text in Illustration
      *1 Ceramic Notch x 20 - -
      Item Dimension
      a 11.0 mm (0.433 in.)
      b 19.0 mm (0.748 in.)

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a non-residue solvent before it dries.

      Note


      • To prevent the glass from breaking at low temperatures, ensure that no primer adheres to the contact surface between the moulding and glass during application.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    3. Apply adhesive to the quarter window assembly.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. A0041NRE03

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Item Dimension
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)

      2. Load the sealer gun with cartridge.

      3. Apply adhesive to the quarter window glass as shown in the illustration.

        A0042XCE01
        Text in Illustration
        *1 Ceramic Notch x 20 - -

    4. Install the quarter window glass to the vehicle body.


      1. A0041CME01
        Text in Illustration
        *1 Matchmark

        Position the quarter window glass so that the matchmarks are aligned, and press it in gently along the rim (when a window with missing clips is used).

      2. Lightly press the front surface of the windshield glass to ensure that the windshield glass is securely fit to the vehicle body (when a window with missing clips is used).

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

      3. A004054

        Engage the 3 clips to install the quarter window glass (when a window without missing clips is used used).

      4. Hold the quarter window assembly in place securely with protective tape or equivalent until the adhesive hardens.

        Note


        • Allow the primer to dry for 3 minutes or more.

        • Check that the clips are attached to the body correctly.

        • Check the clearance between the body and glass.

      5. Lightly press the outer surface of the glass to ensure that the glass is securely fit to the vehicle body.

      6. A0041PCE06

        Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive onto the glass rim.

        Note

        Do not drive the vehicle within the time described in the table below.

        Minimum Time
        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

    5. for RH Side:


      1. Connect each connector.

  3. INSPECT FOR LEAK AND REPAIR


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  4. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY


    1. Engage the 9 clips to install the roof side inner garnish assembly LH.

  5. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH (for LH Side)


    1. Connect the connector.

    2. Engage the 7 claws and 2 clips.

    3. Install the deck trim side panel assembly LH with the screw.

  6. INSTALL TONNEAU COVER HOLDER CAP (for LH Side)


    1. A00447U

      Engage the claw to install the tonneau cover holder cap.

  7. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY (for LH Side)


    1. Engage the 2 guides.

    2. Install the 2 luggage hold belt striker assemblies with the 2 bolts.

  8. INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH (for RH Side)


    1. Engage the 7 claws and 2 clips.

    2. Install the deck trim side panel assembly RH with the screw.

  9. INSTALL TONNEAU COVER HOLDER CAP (for RH Side)

    Tech Tips

    Use the same procedure described for the LH side.

  10. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY (for RH Side)

    Tech Tips

    Use the same procedure described for the LH side.

  11. INSTALL REAR DECK TRIM COVER


    1. Engage the 4 claws to install the rear deck trim cover.

  12. INSTALL DECK TRIM SERVICE HOLE COVER


    1. Engage the 4 guides.

    2. Engage the 4 claws to install the deck trim service hole cover.

  13. INSTALL REAR NO. 1 FLOOR BOARD


    1. Engage the 3 fasteners.

    2. Install the rear No. 1 floor board with the clip.

    3. Engage each fastener.

  14. INSTALL REAR NO. 1 FLOOR BOARD SUB-ASSEMBLY


    1. Engage the claw and 3 clips to install the rear No. 1 floor board sub-assembly.

  15. INSTALL REAR NO. 2 FLOOR BOARD SUB-ASSEMBLY


    1. Engage the claw and 2 clips to install the rear No. 2 floor board sub-assembly.

  16. INSTALL DECK FLOOR BOX LH

    Tech Tips

    Use the same procedure described for the RH side.

  17. INSTALL REAR NO. 4 FLOOR BOARD SUB-ASSEMBLY


    1. Install the rear No. 4 floor board sub-assembly.

  18. INSTALL DECK FLOOR BOX RH


    1. Engage the claw and 4 guide to install the deck floor box RH.

  19. INSTALL REAR NO. 3 FLOOR BOARD


    1. Install the rear No. 3 floor board.

  20. INSTALL REAR NO. 2 FLOOR BOARD


    1. Engage the 3 fasteners.

    2. Install the rear No. 2 floor board with the 2 clips.

  21. INSTALL TONNEAU COVER ASSEMBLY


    1. Install the tonneau cover assembly.

  22. INSTALL REAR SIDE SEATBACK ASSEMBLY LH (for LH Side)


    1. A0040RH

      Engage the 2 guides as shown in the illustration.

    2. Engage the 3 fasteners.

    3. Install the rear side seatback assembly LH with the bolt.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

  23. INSTALL REAR SIDE SEATBACK ASSEMBLY RH (for RH Side)


    1. A0043VX

      Engage the 2 guides as shown in the illustration.

    2. Engage the 3 fasteners.

    3. Install the rear side seatback assembly RH with the bolt.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

  24. INSTALL REAR SEAT CUSHION ASSEMBLY


    1. Place the rear seat cushion assembly in the cabin.

      Note

      Be careful not to damage the vehicle body.

    2. A0042WJE01
      Text in Illustration
      *1 Rear Hook
      *2 Front Hook

      Engage the 2 rear hooks of the rear seat cushion assembly to the rear seatback assembly.

    3. Engage the 2 front hooks of the rear seat cushion assembly to the vehicle body as shown in the illustration.

    4. Confirm that the rear seat cushion assembly is firmly installed.

      Note

      When installing the rear seat cushion assembly, make sure that the seat belt buckles are not under the rear seat cushion assembly.

  25. CONNECT REAR DOOR OPENING TRIM WEATHERSTRIP

    for LH side: Click here.

    for RH side: Click here.

  26. INSTALL REAR DOOR SCUFF PLATE


    1. Engage the 7 claws to install the rear door scuff plate LH.