WINDSHIELD GLASS INSTALLATION

INSTALL NO. 2 WINDSHIELD GLASS STOPPER

Using a brush or a sponge, coat the application area of the No. 2 windshield glass stoppers with Primer G.
Note
- Do not apply too much primer.
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
Tech Tips

If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

Install 2 new No. 2 windshield glass stoppers onto the windshield glass, as shown in the illustration.

Text in Illustration
*1	Ceramic Notch	-	-

Standard Dimension

Area	Dimension
a	13.7 to 14.7 mm (0.539 to 0.578 in.)

Note

Only the 2-piece type No. 2 windshield glass stoppers are supplied. Use the 2-piece type stoppers even if the 1-piece type stoppers were used.

INSTALL NO. 1 WINDSHIELD GLASS STOPPER
1. Install 2 new No. 1 windshield glass stoppers to the vehicle body, as shown in the illustration.
  
  Note
  
  Only the 2-piece type No. 1 windshield glass stoppers are supplied. Use the 2-piece type stoppers even if the 1-piece type stoppers were used.
INSTALL WINDSHIELD OUTSIDE MOULDING
1. Using a brush or a sponge, coat the application area of a new windshield outside moulding with Primer G.
  Note
  - Do not apply too much primer.
  - Allow the primer to dry for 3 minutes or more.
  - Throw away any leftover primer.
  Tech Tips
  
  If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
2. Install the windshield outside moulding onto the windshield glass, as shown in the illustration.
INSTALL WINDOW GLASS ADHESIVE DAM
1. Using a brush or a sponge, coat the application area of a new window glass adhesive dam with Primer G.
  Note
  - Do not apply too much primer.
  - Allow the primer to dry for 3 minutes or more.
  - Throw away any leftover primer.
  Tech Tips
  
  If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
2. Text in Illustration
  
  *1 Dam Center Line
  
  Install the window glass adhesive dam onto the windshield glass, as shown in the illustration.

Text in Illustration
*1	Dam Center Line

INSTALL WINDSHIELD GLASS SUB-ASSEMBLY

Text in Illustration

*1 Matchmark

Position the windshield glass sub-assembly.
1. Using suction cups, place the windshield glass in the correct position.
2. Check that the whole contact surface of the windshield glass rim is perfectly even.
3. Align the matchmarks on the windshield glass sub-assembly and vehicle body.
  
  Note
  
  Check that the windshield glass stoppers are attached to the vehicle body correctly.
4. Remove the windshield glass sub-assembly.

Using a brush, coat the installation surface on the vehicle body with Primer M.

Text in Illustration
*1	Brush	*2	Primer M
*3	Adhesive	*4	Edge of Curved Surface

Note

Do not coat the adhesive with Primer M.
Do not apply too much primer.
Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.

Tech Tips

If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

Using a brush or a sponge, coat the application area of adhesive with Primer G.

Text in Illustration
*1	Ceramic Notch	-	-

Standard Dimension

Area	Dimension
a	9.5 mm (0.374 in.)
b	7.0 mm (0.275 in.)
c	4.0 mm (0.157 in.)

Note

Do not apply too much primer.
Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.

Tech Tips

Apply Primer G onto the ceramic notches.
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

Apply adhesive to the glass.

Adhesive
Toyota Genuine Windshield Glass Adhesive or equivalent

Cut off the tip of the cartridge nozzle as shown in the illustration.

Standard Dimension

Area	Dimension
a	12.0 mm (0.472 in.)
b	8.0 mm (0.315 in.)

Tech Tips

After cutting off the tip, use all adhesive within the time described in the table below.

Usage Time Frame

Temperature	Usage Time Frame
35°C (95°F)	15 minutes
20°C (68°F)	1 hour and 40 minutes
5°C (41°F)	8 hours

Load the sealer gun with cartridge.

Apply adhesive to the windshield glass as shown in the illustration.

Text in Illustration
*1	Ceramic Notch	-	-

Standard Dimension

Area	Dimension
a	9.5 mm (0.374 in.)
b	8.0 mm (0.315 in.)

Tech Tips

Apply adhesive onto the ceramic notches.

Text in Illustration
*1	Matchmark

Install the windshield glass sub-assembly.

Using suction cups, position the windshield glass sub-assembly so that the matchmarks are aligned, and press it in gently along the rim.
Note
- Check that the windshield glass stoppers are attached to the vehicle body correctly.
- Check the clearance between the vehicle body and windshield glass.
Lightly press the front surface of the windshield glass sub-assembly to ensure that the windshield glass sub-assembly is securely fit to the vehicle body.

Tech Tips

Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

Text in Illustration
*1	Dam
*2	Adhesive
*3	Windshield

Using a scraper, remove any excess or protruding adhesive.

Tech Tips

Apply adhesive onto the windshield glass rim.

Hold the windshield glass using protective tape until applied adhesive becomes hard.

Note

Do not drive the vehicle for the time described in the table below.

Minimum Time

Temperature	Minimum Time prior to Driving Vehicle
35°C (95°F)	1 hour and 30 minutes
20°C (68°F)	5 hours
5°C (41°F)	24 hours

INSPECT FOR LEAK AND REPAIR
1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
2. If water leaks into the cabin, allow the water to dry and add adhesive.
3. Remove the protective tape.
INSTALL ROOF HEADLINING ASSEMBLY
1. Return the front section of the roof headlining assembly to the original position.
INSTALL VISOR HOLDER
1. Engage the 2 claws.
2. Push in the visor holder as shown in the illustration.
  
  Tech Tips
  
  Use the same procedure for the other visor holder.
INSTALL VISOR ASSEMBLY LH
1. Engage the 2 clips to install the visor assembly LH.
INSTALL VISOR BRACKET COVER LH
1. Engage the 3 claws to install the visor bracket cover LH.
INSTALL VISOR ASSEMBLY RH

Tech Tips

Use the same procedure for the RH side and LH side.
INSTALL VISOR BRACKET COVER RH

Tech Tips

Use the same procedure for the RH side and LH side.
INSTALL FRONT ASSIST GRIP ASSEMBLY
1. Assemble the front assist grip assembly as shown in the illustration.
2. Install the front assist grip assembly.
  
  Tech Tips
  
  Use the same procedure for the other front assist grip.
INSTALL MAP LIGHT ASSEMBLY
1. Connect the connector.
2. Engage the 2 guides and 4 clips to install the map light assembly.
INSTALL ROOF TOP MOULDING
1. Engage the 3 claws and 2 clips to install the roof top moulding.

INSTALL FRONT PILLAR GARNISH LH

Remove the protective cover.

Text in Illustration
*1	Front Pillar Garnish Clip
*2	Protective Tape

Make sure that the front pillar garnish clip is not damaged.

Note

If there is any damage, replace the garnish clip with a new one.
When a garnish clip is being replaced, make sure to install it in the direction shown in the illustration.

Engage the claw to direction indicated by the arrow (1).
Engage the 3 guides to direction indicated by the arrow (2).
Turn the end of the front pillar garnish clip 90° with needle-nosed pliers and install it to the front pillar garnish LH.

Tech Tips

Tape the needle-nosed pliers tip before use.
Engage the 2 clips to install the front pillar garnish LH.

INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH
1. Text in Illustration
  
  *1 Alignment Mark (Yellow)
  
  Align the alignment mark (Yellow) on the weatherstrip with the protruding portion on the body indicated by the arrow in the illustration, and install the front door opening trim weatherstrip LH.
  
  Note
  
  After installation, check that the corners fit correctly.
INSTALL FRONT PILLAR GARNISH RH

Tech Tips

Use the same procedure for the RH side and LH side.
INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH
1. Text in Illustration
  
  *1 Alignment Mark (White)
  
  Align the alignment mark (White) on the weatherstrip with the protruding portion on the body indicated by the arrow in the illustration, and install the front door opening trim weatherstrip RH.
  
  Note
  
  After installation, check that the corners fit correctly.

Text in Illustration
*1	Alignment Mark (Yellow)

Text in Illustration
*1	Alignment Mark (White)

INSTALL RAIN SENSOR TAPE (w/ Rain Sensor)

Tech Tips

Rain sensor tape is reusable. Only replace the tape if it is damaged or contaminated.

Clean the rain sensor sensing portion with a piece of cloth, etc.

Text in Illustration
*1	Rain Sensor Tape

Peel off the smaller release sheet, and then attach the rain sensor tape on the rain sensor sensing portion as shown in the illustration.

Standard Clearance
Area	Measurement
A	7.25 mm (0,285 in.)
B	13.5 mm (0.531 in.)

Note

Use your fingers to push out any air bubbles from under the tape.

INSTALL RAIN SENSOR (w/ Rain Sensor)
1. Clean the windshield glass with a piece of cloth, etc.
  Note
  - Make sure that there is no rain sensor tape residue remaining on the windshield glass. If there is, remove the residue.
  - If there is any rain sensor tape residue remaining on the windshield glass, replace the tape.
2. When installing a new rain sensor or replacing the rain sensor tape:
  1. Peel off the release sheet.
    
    Tech Tips
    
    Do not touch the silicone coated surfaces.
3. Text in Illustration
  
  *1 Stopper
  
  Gradually attach the rain sensor to the windshield glass surface to prevent air bubbles from forming between them.
  
  Tech Tips
  
  Do not touch the silicone coated or windshield glass surfaces.
4. Push in the stopper.
5. Connect the connector.
INSTALL RAIN SENSOR COVER (w/ Rain Sensor)
1. Engage the 2 claws.
2. Install the rain sensor cover as shown in the illustration.
INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/o EC Mirror)
1. for Type A:
  1. Install the inner rear view mirror as shown in the illustration.
  2. Engage the 2 claws and connect the inner rear view mirror cover.
2. for Type B:
  1. Slide the inner rear view mirror assembly in the direction indicated by the arrow shown in the illustration.
  2. Using a T20 "TORX" socket wrench, install the inner rear view mirror assembly with the screw.
    
    Torque:
    
    1.5 N*m { 15 kgf*cm, 13 in.*lbf }
INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/ EC Mirror)
1. Using "TORX" socket wrench (T20), install the inner rear view mirror with the screw.
  
  Torque:
  
  1.5 N*m { 15 kgf*cm, 13 in.*lbf }
2. Connect the connector.
INSTALL INNER REAR VIEW MIRROR COVER (w/ EC Mirror)
1. Engage the 6 claws and install the inner rear view mirror cover.
2. Engage the 2 guides and install the inner rear view mirror cover as shown in the illustration.
INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (for LHD)
1. Engage the 8 guides <B>.
2. Engage the 5 claws and 3 guides <A> to install the cowl top ventilator louver sub-assembly as shown in the illustration.
3. Install the 2 clips.
INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (for RHD)
1. Engage the 8 guides <B>.
2. Engage the 6 claws and 3 guides <A> to install the cowl top ventilator louver sub-assembly as shown in the illustration.
3. Install the 2 clips.
INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY LH
1. Engage the guide <B> as shown in the illustration.
2. Engage the claw and guide <A> to install the cowl side ventilator sub-assembly LH as shown in the illustration.
INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY RH

Tech Tips

Use the same procedure as for the LH side.

Text in Illustration
*1	Stopper

INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH

Disconnecting the cable from the negative (-) auxiliary battery terminal.
Operate the front wiper arm and blade assembly RH and stop the windshield wiper motor assembly at the automatic stop position.
Connecting the cable to the negative (-) auxiliary battery terminal.

Text in Illustration
*1	Front Wiper Arm and Blade Assembly RH Serration
*2	Wire Brush
*3	Windshield Wiper Link Assembly Pivot Serration

When reusing the front wiper arm and blade assembly RH:

Clean the front wiper arm and blade assembly RH serration.

When reusing the windshield wiper link assembly:
1. Clean the windshield wiper link assembly pivot serration with a wire brush.
Text in Illustration

*1 Ceramic Dot

Install the front wiper arm and blade assembly RH with the nut to the position shown in the illustration.

Torque:

23 N*m { 235 kgf*cm, 17 ft.*lbf }

Tech Tips

Hold the front wiper arm and blade assembly RH by hand while tightening the nut.

Text in Illustration
*1	Ceramic Dot

INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH

Text in Illustration
*1	Front Wiper Arm and Blade Assembly LH Serration
*2	Wire Brush
*3	Windshield Wiper Link Assembly Pivot Serration

When reusing the front wiper arm and blade assembly LH:

Clean the front wiper arm and blade assembly LH serration.

When reusing the windshield wiper link assembly:
1. Clean the windshield wiper link assembly pivot serration with a wire brush.
Text in Illustration

*1 Ceramic Dot

Install the front wiper arm and blade assembly LH with the nut to the position shown in the illustration.

Torque:

23 N*m { 235 kgf*cm, 17 ft.*lbf }

Tech Tips

Hold the front wiper arm and blade assembly LH by hand while tightening the nut.
Operate the front wiper arm and blade assemblies while spraying washer fluid on the windshield glass. Make sure that the front wiper arm and blade assemblies function properly and there is no interference with the vehicle body.

INSTALL FRONT WIPER ARM HEAD CAP
1. Engage the 3 claws to install the front wiper arm head cap.
  
  Tech Tips
  
  Use the same procedure for the RH side and LH side.