BACK DOOR REASSEMBLY


  1. INSTALL REAR TELEVISION CAMERA ASSEMBLY (w/ Intelligent Parking Assist System)


    1. Engage the 4 claws to temporarily install the rear television camera assembly.

    2. Install the rear television camera assembly with the 2 screws.

    3. Connect the connector.

  2. INSTALL REAR WIPER MOTOR ASSEMBLY


    1. A00400F

      Install the rear wiper motor assembly with the 3 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
    2. Connect the connector.

  3. INSTALL REAR WIPER MOTOR GROMMET


    1. A0042RPE05
      Text in Illustration
      *1 MP grease

      Apply MP grease to the entire surface of the rear wiper motor grommet lip.

      Tech Tips

      Make sure that the hole does not get clogged with grease and the grooves on the lip are filled with grease.

    2. A004348E01
      Text in Illustration
      *1 Alignment Mark

      Install the rear wiper motor grommet.

      Tech Tips

      Install the rear wiper motor grommet with its alignment mark facing up.

  4. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY


    1. Operate the rear wiper arm and blade assembly and stop the rear wiper motor assembly at the automatic stop position.

    2. When reusing the rear wiper arm and blade assembly:


      1. A0043JYE01
        Text in Illustration
        *1 Rear Wiper Arm and Blade Assembly Serration

        Clean the rear wiper arm and blade assembly serrations.

    3. When reusing the rear wiper motor assembly:


      1. A0041TOE03
        Text in Illustration
        *1 Wire Brush
        *2 Rear Wiper Motor Assembly Pivot Serration

        Clean the rear wiper motor assembly pivot serration with a wire brush.

    4. A004070E01
      Text in Illustration
      *1 Ceramic Dot

      Install the rear wiper arm and blade assembly with the nut to the position shown in the illustration.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

      Tech Tips

      Hold the rear wiper arm and blade assembly by hand while tightening the nut.

    5. Operate the rear wiper arm and blade assembly while spraying washer fluid onto the back door glass. Make sure that the rear wiper arm and blade assembly functions properly and the wiper does not come into contact with the vehicle body.

    6. w/ Steel Wiper Arm:


      1. Close the rear wiper arm head cap.

  5. INSTALL REAR WIPER ARM HEAD CAP (w/ Resin Wiper Arm)


    1. A0042UU

      Engage the 2 claws to install the rear wiper arm head cap.

    2. A0043KF

      Engage the 2 claws to close the rear wiper arm head cap as shown in the illustration.

  6. INSTALL REAR WASHER NOZZLE


    1. Connect the washer hose.

    2. Engage the 2 claws to install the rear washer nozzle.

  7. INSPECT REAR WASHER NOZZLE


    1. With the engine running, check that the center stream of washer fluid sprays on the back door glass within the hatched area shown in the illustration.

      Standard
      Washer fluid hits the back door glass in the area shown in the illustration.
      A0043TJE01
      Standard Clearance
      Area Measurement Area Measurement
      A 48.7 mm (1.92 in.) - -

      Tech Tips

      If the result is not as specified, replace the malfunctioning rear washer nozzle.

  8. ADJUST REAR WASHER NOZZLE


    1. A00448N

      Using a screwdriver, adjust the direction of the rear washer nozzle.

      Note

      Do not use a safety pin or other pointed tools. Doing so may damage the inside of the rear washer nozzle.

      Tech Tips

      Use a thin-bladed screwdriver with an approximately 1 mm (0.0394 in.) thick tip.

  9. INSTALL REAR SPOILER ASSEMBLY


    1. A0040DG

      Engage the 2 clips to install the rear spoiler assembly.

    2. Install the 5 nuts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }
    3. Connect the connector.

  10. INSTALL LICENSE PLATE LIGHT ASSEMBLY LH


    1. Engage the 2 claws to install the license plate light assembly.

    2. Connect the connector.

  11. INSTALL LICENSE PLATE LIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  12. INSTALL BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY


    1. A0042EOE01
      Text in Illustration
      *1 String
      *2 Double-sided Tape
      *3 Center line

      Wind double-sided tape around a string as shown in the illustration.

      Tech Tips

      The string is used to prevent the edge of the No. 2 back window lower moulding from being tucked under the back door outside garnish sub-assembly during installation.

      Standard Dimension
      a 1600.0 mm (62.992 in.)
      b 50.0 to 75.0 mm (1.969 to 2.953 in.)
      c 30.0 mm (1.181 in.)
    2. A0041RKE01
      Text in Illustration
      *1 String
      *2 Double-sided Tape
      *3 No. 2 back window lower moulding
      *4 Tape

      Lift the ends of the No. 2 back window molding lower, and attach each end to the back door glass with tape.

      Standard Dimension
      a 40.0 mm (1.575 in.)
    3. Make a loop in the center of the string, and attach it to the back of the No. 2 back window lower moulding with the double-sided tape on the string.

    4. Attach the loop and ends of the string to the back door glass with tape as shown in the illustration.

    5. Install the 4 new gaskets to the back door outside garnish sub-assembly.

    6. Install 11 new clips (back door outside garnish clip) to the back door outside garnish sub-assembly.

    7. A0043NN

      Engage the 11 clips to install the back door outside garnish sub-assembly.

      Tech Tips

      Make sure that the string does not get pulled out from the back of the No. 2 back window molding lower.

    8. A0040FU

      Install the 4 nuts.

    9. Apply soapy water to the No. 2 back window molding lower.

    10. A0040WSE01

      Remove the string by slowly pulling out toward each end from the center toward the sides of the vehicle as shown in the illustration.

      Note

      Do not damage the No. 2 back window lower moulding.

    11. Check that the No. 2 back window molding lower is not pinched between the back door and the back door outside garnish sub-assembly.

    12. Remove the tape.

  13. INSTALL BACK DOOR STAY BOLT LH


    1. Clean the threaded portion on the vehicle body with a non-residue solvent.

    2. Apply adhesive to the threads of the back door stay bolt.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    3. Install the back door stay bolt.

      Torque:
      22 N*m  { 224 kgf*cm, 16 ft.*lbf }
  14. INSTALL BACK DOOR STAY BOLT RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  15. INSTALL BACK DOOR STAY ASSEMBLY LH

    Note


    • Avoid touching the piston rod as much as possible to prevent foreign matter from attaching to it. Be sure to hold the cylinder while servicing.

    • Do not wear cotton gloves or other similar materials when handling the piston rod. Fibers may attach to the rod and result in gas leaks.

    • Do not apply any horizontal load to the door stay in order to prevent the rod from deforming.


    1. When reusing the back door stay assembly:


      1. A00400P

        Install the 2 stop rings to the back door stay assembly.

    2. A0042CP

      Install the back door stay assembly.

      Note

      Install the back door stay assembly while supporting the back door by hand.

    3. Check that the back door stay assembly is engaged in the ball joint and that the back door stay assembly cannot be pulled out.

  16. INSTALL BACK DOOR STAY ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  17. INSTALL LOWER BACK DOOR STOPPER LH


    1. A004434

      Install the lower back door stopper LH with the bolt.

  18. INSTALL LOWER BACK DOOR STOPPER RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  19. INSTALL BACK DOOR LOCK STRIKER ASSEMBLY


    1. A00410I

      Using a T40 "TORX" socket wrench, install the back door lock striker assembly with the 2 screws.

      Torque:
      23 N*m  { 235 kgf*cm, 17 ft.*lbf }
  20. INSTALL LOWER BACK DOOR STOPPER CUSHION


    1. A004127

      Engage the 2 claws to install the 2 new lower back door stopper cushions.

  21. INSTALL BACK DOOR LOCK STRIKER COVER


    1. A0041MZ

      Engage the 2 claws to install the back door lock striker cover.

  22. INSTALL BACK DOOR TRIM BOARD


    1. A0042Y4

      Engage the 5 clips and 2 guides to install the back door trim board.

  23. INSTALL BACK DOOR TRIM BOARD ASSEMBLY


    1. A0043I1

      Engage the 11 clips and 2 claws to install the back door panel trim assembly.

  24. INSTALL BACK DOOR SIDE GARNISH LH


    1. A0043SN

      Engage the 3 clips and 2 claws to install the back door side garnish LH.

  25. INSTALL BACK DOOR SIDE GARNISH RH


    1. A0043NX

      Engage the 3 clips and 2 claws to install the back door side garnish RH.

  26. INSTALL UPPER BACK DOOR TRIM PANEL ASSEMBLY


    1. A0043V2

      Engage the 4 clips and 4 claws to install the upper back door trim panel assembly.

  27. ADJUST REAR TELEVISION CAMERA ASSEMBLY OPTICAL AXIS (w/ Intelligent Parking Assist System)

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