AIR CONDITIONING UNIT REASSEMBLY


  1. INSTALL FRONT EVAPORATOR TEMPERATURE SENSOR (NO. 1 COOLER THERMISTOR)


    1. A0040BUE01
      Text in Illustration
      *1 From Tank
      *2 Fixed Part
      *3 Sensor Part

      Install the front evaporator temperature sensor (No. 1 cooler thermistor) as shown in the illustration.

      Part Length
      A 175 mm 6.89 in.
      B 161.6 mm 6.36 in.
      C 87.9 mm 3.46 in.
      D 50 mm 1.97 in.

      Note


      • Be sure to insert the thermistor only once because reinserting it into the same position will not allow it to be firmly secured.

      • When reusing the evaporator, insert the thermistor one row next to the one that has been used previously (X in the illustration).

      • After inserting the thermistor, do not apply excessive force to the wire.

      • Directly insert the thermistor until the edge of plastic case "a" comes into contact with evaporator "b".

  2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY


    1. A0040HE

      Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces.

      Compressor oil
      ND-OIL 11 or equivalent

    2. Install the 2 O-rings to the No. 1 cooler evaporator sub-assembly.

      Note


      • Keep the O-rings and O-ring fitting surfaces free from dirt or any foreign objects.

      • Do not use any compressor oil other than ND-OIL 11 or equivalent. If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.

    3. A0042BR

      Engage the clamp and install the No. 1 cooler evaporator sub-assembly with the No. 1 cooler thermistor.

      Tech Tips

      Completely cover the tube with the grommet.

    4. A0043VZ

      Engage the 4 claws.

    5. Install the lower heater case with the 4 screws.

    6. A0042IK

      Install the packing.

  3. INSTALL COOLER EXPANSION VALVE


    1. A0040F4

      Using a 4 mm hexagon socket wrench, install the cooler expansion valve with the 2 hexagon bolts.

      Torque:
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }

  4. INSTALL DRAIN COOLER HOSE


    1. A0043TO

      Install the drain cooler hose as shown in the illustration.

  5. INSTALL CONSOLE MOUNTING BRACKET RH


    1. A00419X

      Engage the 2 claws and install the console mounting bracket RH.

  6. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY


    1. A00410M

      Engage the 2 guides to install the air conditioning amplifier assembly as shown in the illustration.

    2. Install the screw.

  7. INSTALL CONSOLE MOUNTING BRACKET LH


    1. A004292

      Install the console mounting bracket LH with the screw.

  8. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY


    1. A0043M0

      Install the heater radiator unit sub-assembly as shown in the illustration.

    2. A00405AE01
      Text in Illustration
      *1 Clamp

      Install the clamp with the screw.

  9. INSTALL QUICK HEATER ASSEMBLY (w/ PTC Heater)


    1. A004005

      Insert the quick heater assembly as shown in the illustration.

    2. Install the 2 screws.

    3. Engage each clamp to install the quick heater assembly.

  10. INSTALL AIR MIX CONTROL SERVO MOTOR SUB-ASSEMBLY


    1. A0041GFE01
      Text in Illustration
      *1 Reference Point

      Using the reference point, install the air mix control servo motor sub-assembly with the 3 screws.

  11. INSTALL AIR OUTLET CONTROL SERVO MOTOR SUB-ASSEMBLY


    1. A00417DE01
      Text in Illustration
      *1 Reference Point

      Using the reference point, install the air outlet control servo motor sub-assembly with the 3 screws.