AIR CONDITIONING UNIT DISASSEMBLY


  1. REMOVE AIR OUTLET CONTROL SERVO MOTOR SUB-ASSEMBLY


    1. A0042SG

      Remove the 3 screws and air outlet control servo motor sub-assembly.

  2. REMOVE AIR MIX CONTROL SERVO MOTOR SUB-ASSEMBLY


    1. A003ZYJ

      Remove the 3 screws and air mix control servo motor sub-assembly.

  3. REMOVE QUICK HEATER ASSEMBLY (w/ PTC Heater)


    1. A004328

      Disengage each clamp.

    2. Remove the 2 screws.

    3. A00434O

      Remove the quick heater assembly as shown in the illustration.

  4. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY


    1. A00405AE01
      Text in Illustration
      *1 Clamp

      Remove the screw and clamp.

    2. A0043OW

      Remove the heater radiator unit sub-assembly as shown in the illustration.

      Note

      Prepare a drain pan or cloth in case the cooling water leaks.

  5. REMOVE CONSOLE MOUNTING BRACKET LH


    1. A0042S2

      Remove the screw and console mounting bracket LH.

  6. REMOVE AIR CONDITIONING AMPLIFIER ASSEMBLY


    1. A0042EK

      Remove the screw.

    2. Disengage the 2 guides and remove the air conditioning amplifier assembly as shown in the illustration.

  7. REMOVE CONSOLE MOUNTING BRACKET RH


    1. A004160

      Disengage the 2 claws and remove the console mounting bracket RH.

  8. REMOVE DRAIN COOLER HOSE


    1. A0041AE

      Remove the drain cooler hose as shown in the illustration.

  9. REMOVE COOLER EXPANSION VALVE


    1. A0040F4

      Using a 4 mm hexagon socket wrench, remove the 2 hexagon bolts and cooler expansion valve.

  10. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY


    1. A0042IK

      Remove the packing.

      Note

      Remove the packing carefully because it will be reused.

    2. A0043VZ

      Remove the 4 screws.

    3. Disengage the 4 claws and remove the lower heater case.

    4. A0042BR

      Disengage the clamp and remove the No. 1 cooler evaporator sub-assembly with the No. 1 cooler thermistor.

    5. A0040HE

      Remove the 2 O-rings from the No. 1 cooler evaporator sub-assembly.

  11. REMOVE FRONT EVAPORATOR TEMPERATURE SENSOR (NO. 1 COOLER THERMISTOR)


    1. A0041CT

      Remove the front evaporator temperature sensor (No. 1 cooler thermistor).