FRONT DOOR LOCK INSTALLATION


  1. INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY (w/o Double Locking System)


    1. A00407W

      Install the front door inside locking cable assembly as shown in the illustration.

  2. INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY (w/ Double Locking System)


    1. A0042UV

      Install the front door inside locking cable assembly as shown in the illustration.

  3. INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/o Double Locking System)


    1. A0040RG

      Install the front door lock remote control cable assembly as shown in the illustration.

    2. A0041GL

      Engage the 7 claws as shown in the illustration.

  4. INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/ Double Locking System)


    1. A00448A

      Install the front door lock remote control cable assembly as shown in the illustration.

    2. A0040LO

      Engage the 7 claws as shown in the illustration.

  5. INSTALL FRONT DOOR LOCK ASSEMBLY (w/o Double Locking System)

    Note


    • When reusing the removed front door lock assembly, replace the door lock wiring harness seal on the connector with a new one.

    • Do not allow grease or dust to adhere to the door lock wiring harness seal surface of the connector.

    • Reusing the door lock wiring harness seal or using a damaged door lock wiring harness seal may cause water intrusion. This may result in a malfunction of the front door lock assembly.


    1. Apply MP grease to the sliding parts of the front door lock assembly.

    2. Install a new door lock wiring harness seal to the front door lock assembly.

    3. A0042RFE01
      Text in Illustration
      *1 Front Door Lock Open Rod

      Insert the front door lock open rod to the front door lock assembly.

      Tech Tips

      Make sure that the front door lock open rod is securely connected to the front door lock assembly.

    4. Using a T30 "TORX" socket wrench, install the front door lock assembly with the 3 screws.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    5. Connect the connector.

  6. INSTALL FRONT DOOR LOCK ASSEMBLY (w/ Double Locking System)

    Note


    • When reusing the removed front door lock assembly, replace the door lock wiring harness seal on the connector with a new one.

    • Do not allow grease or dust to adhere to the door lock wiring harness seal surface of the connector.

    • Reusing the door lock wiring harness seal or using a damaged door lock wiring harness seal may cause water intrusion. This may result in a malfunction of the front door lock assembly.


    1. Apply MP grease to the sliding parts of the front door lock assembly.

    2. Install a new door lock wiring harness seal to the front door lock assembly.

    3. A00448JE01
      Text in Illustration
      *1 Front Door Lock Open Rod

      Insert the front door lock open rod to the front door lock assembly.

      Tech Tips

      Make sure that the front door lock open rod is securely connected to the front door lock assembly.

    4. Using a T30 "TORX" socket wrench, install the front door lock assembly with the 3 screws.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    5. Connect the connector.

  7. INSTALL FRONT DOOR OUTSIDE HANDLE COVER WITH LOCK CYLINDER ASSEMBLY (for Driver Side)


    1. A0041QM

      Install the front door outside handle cover with lock cylinder assembly.

      Tech Tips

      Make sure that the front door lock cylinder rod is inserted into the front door lock assembly.

    2. A0041PR

      Using a T30 "TORX" socket wrench, install the front door lock cylinder with the screw.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }
    3. A00439F

      Install the hole plug.

  8. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY


    1. A0040S7

      Install the front door rear lower frame sub-assembly with the bolt as shown in the illustration.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  9. INSTALL FRONT DOOR GLASS RUN


    1. A0040EC

      Install the front door glass run.

  10. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY


    1. Connect the cable to the negative (-) auxiliary battery terminal.

    2. Connect the power window regulator master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    3. Disconnect the cable from the negative (-) auxiliary battery terminal and power window regulator master switch assembly.

    4. A0041INE01

      Insert the front door glass sub-assembly into the front door panel along the front door glass run as indicated by the arrows, in the order shown in the illustration.

    5. A00428E

      Install the front door glass sub-assembly with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    6. A004472

      Install the grommet.

  11. INSTALL FRONT DOOR SERVICE HOLE COVER


    1. Apply butyl tape to the front door panel.

    2. A0043PLE02
      Text in Illustration
      *1 Reference Point

      Pass the front door lock remote control cable assembly and front door inside locking cable assembly through a new front door service hole cover.

    3. Attach the front door service hole cover according to the reference points on the front door panel.

      Note

      Securely install the front door service hole cover preventing wrinkles and air bubbles.

  12. INSTALL FRONT DOOR TRIM BRACKET


    1. A0041OZ

      Install the front door trim bracket with the 2 screws.

  13. INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. A0041P6

      Connect the front door lock remote control cable assembly and front door inside locking cable assembly to the front door inside handle.

    2. A0042J4

      Engage the 2 claws and install the front door inside handle sub-assembly to the front door trim board sub-assembly.

      Note

      Make sure the 2 claws are fully engaged to ensure that the front door lock assembly will operate properly.

  14. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY


    1. A004096

      Engage the 9 clips and install the front door trim board sub-assembly.

    2. Install the 2 screws.

    3. Remove the 2 pieces of protective tape.

  15. INSTALL COURTESY LIGHT ASSEMBLY


    1. Connect the connector.

    2. A0041OAE02
      Text in Illustration
      *A for LH Side
      *B for RH Side

      Engage the claw to install the courtesy light assembly.

  16. INSTALL DOOR ARMREST COVER


    1. A0041MF

      Install the door armrest cover.

  17. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)


    1. A0043X4

      Connect the connector.

    2. Engage the 7 claws and 3 guides, and install the power window regulator master switch assembly with front door armrest base panel.

  18. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)


    1. Connect each connector.

    2. A0042YA

      Engage the 7 claws and 3 guides, and install the power window regulator switch assembly with front door armrest base panel.

  19. INSTALL ASSIST GRIP COVER


    1. A0041NT

      Engage the 6 claws, 2 clips and 3 guides, and install the assist grip cover.

  20. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG


    1. A0040IN

      Engage the 3 claws and install the front door inside handle bezel plug.

  21. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  22. INSTALL REAR NO. 3 FLOOR BOARD UPPER PLATE


    1. Engage the 2 claws to install the rear No. 3 floor board upper plate.

  23. INSTALL DECK FLOOR BOX RH


    1. Install the deck floor box RH Click here.

    2. Install the rear No. 2 floor board.

  24. INSTALL REAR NO. 3 FLOOR BOARD


    1. Install the rear No. 3 floor board.

  25. INITIALIZE POWER WINDOW CONTROL SYSTEM

    Click here

  26. CHECK POWER WINDOW CONTROL SYSTEM

    Click here