EXHAUST MANIFOLD REMOVAL


  1. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

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  2. REMOVE COWL BODY MOUNTING REINFORCEMENT LH (for LHD)


    1. A00436K

      Remove the 3 bolts and cowl body mounting reinforcement LH.

  3. REMOVE COWL BODY MOUNTING REINFORCEMENT RH (for RHD)


    1. A0042J0

      Remove the 3 bolts and cowl body mounting reinforcement RH.

  4. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY (for LHD)


    1. A0040EX

      Disengage the clamp and separate the wire harness.

    2. A0041QO

      Disengage the claw and bend the No. 1 heater air duct splash shield seal.

    3. A004113

      Disengage the claw and bend the water guard plate RH.

    4. A0043EB

      Remove the 9 bolts and outer cowl top panel sub-assembly.

  5. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY (for RHD)


    1. A0043SF

      Disengage the clamp and separate the wire harness from the outer cowl top panel sub-assembly.

    2. A00422BE01

      Disengage the clamp*1 and disconnect the connector (w/ Windshield Deicer).

    3. Disengage the clamp*2 and separate the wire harness from the outer cowl top panel sub-assembly.

    4. A0043QY

      Disengage the claw and bend the No. 1 heater air duct splash shield seal.

    5. A0043RA

      Disengage the claw and bend the water guard plate RH.

    6. A0041EP

      Remove the 9 bolts and outer cowl top panel sub-assembly.

  6. REMOVE NO. 2 CYLINDER HEAD COVER


    1. A0042Q6

      Remove the 3 clips and No. 2 cylinder head cover.

      Note


      • Attempting to disengage both front and rear clips at the same time may cause the cover to break.

      • Pull the cover straight up to remove. Attempting to pull the cover forward may cause it to break.

  7. REMOVE NO. 1 ENGINE UNDER COVER

  8. REMOVE NO. 2 ENGINE UNDER COVER

  9. REMOVE NO. 3 ENGINE UNDER COVER


    1. A00439W

      Remove the 4 clips and No. 3 engine under cover.

  10. REMOVE FRONT CENTER FLOOR BRACE SUB-ASSEMBLY


    1. A00430W

      Remove the 4 bolts and front center floor brace sub-assembly.

  11. DRAIN COOLANT (for Engine)

    Note

    Do not remove the reservoir tank cap and radiator drain cock plug while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. A0043WF

      Loosen the radiator drain cock plug.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the local regulations.

    2. Remove the reserve tank cap and drain the coolant.

      A0041SAE01
      Text in Illustration
      *1 Reservoir Tank Cap *2 Radiator Drain Cock Plug

  12. REMOVE FRONT EXHAUST PIPE ASSEMBLY

    CAUTION:

    Perform this procedure when the coolant is not hot.


    1. A0040BI

      Disconnect the 3 clamps and heated oxygen sensor connector.

    2. A0041C9

      Disconnect the 2 heater water hoses.

    3. A0040KW

      Remove the 4 bolts and 4 compression springs.

    4. Remove the front exhaust pipe assembly from the 3 exhaust pipe supports.

    5. Remove the 2 gaskets from the front exhaust pipe assembly and exhaust manifold.

  13. REMOVE FRONT NO. 1 FLOOR HEAT INSULATOR


    1. A00424O

      Remove the 3 nuts and No. 1 floor heat insulator.

  14. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. A00439K

      Remove the 3 bolts and No. 1 exhaust manifold heat insulator.

  15. REMOVE AIR FUEL RATIO SENSOR


    1. A004210

      Disconnect the air fuel ratio sensor connector and clamp.

    2. A0042EME01

      Using SST, remove the air fuel ratio sensor.

      SST
      09224-00010

  16. REMOVE MANIFOLD STAY


    1. A00415M

      Remove the 3 bolts and manifold stay.

  17. REMOVE EXHAUST MANIFOLD


    1. A0043F5

      Remove the 7 nuts, exhaust manifold and 2 gaskets.

  18. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. A0042W6

      Remove the 3 bolts and No. 2 exhaust manifold heat insulator.