RADIATOR INSTALLATION


  1. INSTALL RADIATOR ASSEMBLY


    1. A003ZZJ

      Install the fan shroud to the radiator assembly with the 2 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    2. Install the 2 lower radiator supports.

    3. A0041W9

      Install the radiator assembly with the fan shroud.

      Note

      For vehicles with the air conditioning system, do not apply any excessive force to the cooler condenser assembly or pipe when installing the radiator assembly.

  2. INSTALL NO. 2 FAN SHROUD


    1. A0042SQ

      Install the No. 2 fan shroud with the 2 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }
    2. A0042G4

      Connect the 6 water by-pass hose clamps to the No. 2 fan shroud.

    3. A00421N

      Connect the water by-pass hose to the radiator assembly.

    4. A00408X

      Connect the No. 1 water by-pass hose to the radiator assembly.

  3. INSTALL AIR CLEANER CASE


    1. Install the air cleaner case with the 3 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    2. Connect the No. 4 water by-pass hose to the air cleaner case with the 3 clamps.

    3. Install the air cleaner filter element.

  4. INSTALL INLET AIR CLEANER ASSEMBLY


    1. Install the inlet air cleaner assembly with the 2 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  5. INSTALL AIR CLEANER CAP SUB-ASSEMBLY


    1. Install the air cleaner cap sub-assembly with the 2 clamps and hose band.

    2. Connect the air flow meter connector.

  6. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY


    1. A0042PQ

      Install the hood lock support sub-assembly with the 4 bolts.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

    2. Install the 2 cushions to the radiator support RH and radiator support LH.

    3. A0043EQ

      Install the radiator support RH and radiator support LH with the 2 bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }
    4. A00408L

      Connect the 2 horn connectors.

    5. A00427K

      Connect the 2 wire harness clamps and connector.

    6. A0040H1

      Connect the connector.

    7. A00431P

      Connect the hood lock connector and hood lock control cable wire.

    8. Connect the 3 wire harness clamps.

    9. A00426A

      Connect the water by-pass hose clamp to the radiator support RH.

  7. INSTALL NO. 1 INVERTER BRACKET


    1. A0042RYE01

      Temporarily install the No. 1 inverter bracket with the 3 bolts.

    2. Tighten the 3 bolts in the order shown in the illustration.

      Torque:
      14 N*m  { 138 kgf*cm, 10 ft.*lbf }

  8. INSTALL FRONT BUMPER ASSEMBLY


    1. w/ Headlight Cleaner System:


      1. Connect the headlight cleaner hose.

    2. Connect the connector.

    3. A00429P

      Install the front bumper assembly as shown in the illustration.

    4. A004419

      Engage the 3 claws to install the front bumper assembly.

      Tech Tips

      Use the same procedure for the RH side and LH side.

    5. Engage the 2 guides to install the front spoiler cover.

    6. Install the 2 clips and 4 screws.

    7. Install the 7 clips.

    8. Install the 2 bolts and 2 screws.

    9. Install the screw.

      Tech Tips

      Use the same procedure for the RH side and LH side.

    10. A004148E05
      Text in Illustration
      *a Correct
      *b Incorrect

      Install the pin hold clip.

      Note

      Insert the pin hold clip with the slot aligned vertically. Do not rotate the clip after inserting it. After installation, confirm that the slot is vertical.

      Tech Tips

      Use the same procedure for the RH side and LH side.

  9. CONNECT NO. 2 RADIATOR HOSE


    1. A0042V2

      Connect the No. 2 radiator hose to the radiator assembly with the clamp.

  10. CONNECT NO. 1 RADIATOR HOSE


    1. A00430Z

      Connect the No. 1 radiator hose to the radiator assembly with the clamp.

  11. ADD ENGINE COOLANT (for Engine)


    1. Tighten the radiator drain cock plug.

    2. A0043U0E01
      Text in Illustration
      *1 B Line

      Add coolant to B line of the reservoir tank.

      Standard Capacity
      Item Capacity
      Engine coolant 7.2 liters (7.6 US qts, 6.3 Imp. qts)

      Tech Tips

      TOYOTA vehicles are filled with TOYOTA SLLC at the factory. In order to avoid damage to the engine cooling system and other technical problems, only use TOYOTA SLLC or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology is a combination of low phosphates and organic acids).

      Note

      Never use water as a substitute for engine coolant.

    3. Squeeze the inlet and outlet radiator hoses several times by hand, and then check the level of the coolant.

      If the coolant level is low, add coolant.

    4. Put the engine in inspection mode (maintenance mode) Click here.

    5. Install the reservoir tank cap.

    6. Bleed air from the cooling system.

      Note


      • Before starting the engine, turn the A/C switch off.

      • Adjust the heater control to the maximum hot setting.

      • Adjust the blower speed to low setting.


      1. Warm up the engine until the thermostat opens. While the thermostat is open, allow the coolant to circulate for several minutes.

        Tech Tips

        The thermostat opening timing can be confirmed by squeezing the inlet radiator hose by hand, and sensing vibrations when the engine coolant starts to flow inside the hose.

        CAUTION:

        When squeezing the radiator hose:

        • Wear protective gloves.

        • Be careful as the radiator hoses are hot.

        • Keep your hands away from the radiator fan.

      2. Squeeze the inlet and outlet radiator hoses several times by hand to bleed air from the system.

        CAUTION:

        When squeezing the radiator hose:

        • Wear protective gloves.

        • Be careful as the radiator hoses are hot.

        • Keep your hands away from the radiator fan.

    7. A0043U0E02
      Text in Illustration
      *1 Full Line
      *2 Low Line

      After the engine has cooled down, check that the coolant level is between full and low.

      If the coolant level is low, add coolant to the full line on the reservoir tank.

  12. INSPECT FOR COOLANT LEAK (for Engine)

    CAUTION:

    Do not remove the reservoir tank cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

    Note

    Before performing each inspection, turn the A/C switch off.


    1. Remove the reservoir tank cap.

    2. A0043OJ

      Fill the radiator and reservoir with coolant, and then attach a radiator cap tester.

    3. Put the engine in inspection mode (maintenance mode) Click here.

    4. Warm up the engine.

    5. Using the reservoir cap tester, increase the pressure inside the radiator to 108 kPa (1.1 kgf/cm2, 16 psi), and check that the pressure does not drop. If the pressure drops, check the hoses, radiator, front exhaust pipe assembly and the heater hose around and water pump for leaks. If no external leaks are found, check the heater core, cylinder block and cylinder head.

    6. Remove the radiator cap tester.

    7. Install the reservoir tank cap.

  13. INSTALL NO. 1 ENGINE UNDER COVER

  14. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  15. INSTALL DECK FLOOR BOX RH


    1. Engage the claw and 4 guide to install the deck floor box RH.

  16. INSTALL REAR NO. 3 FLOOR BOARD


    1. Install the rear No. 3 floor board.

  17. INSTALL RADIATOR SUPPORT OPENING COVER


    1. Engage the 2 claws to install the radiator support opening cover.

    2. Install the 3 clips.

  18. ADD WASHER FLUID (w/ Headlight Cleaner System)


    1. Add washer fluid to the washer jar.

  19. ADJUST FOG LIGHT AIMING (w/ Fog Light)

    Click here