INTAKE MANIFOLD INSTALLATION


  1. INSTALL INTAKE MANIFOLD


    1. w/ Stud Bolt:


      1. Using an E6 "TORX" socket wrench, install the 2 stud bolts to the intake manifold.

        Torque:
        5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

        Tech Tips

        If a stud bolt is deformed or the threads are damaged, replace it.

    2. Install a new No. 1 intake manifold to head gasket to the intake manifold.

    3. Install the intake manifold with the 2 bolts and 2 nuts.

      Torque:
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }
    4. Connect the ventilation hose and slide the clip to secure it.

    5. Connect the fuel vapor feed hose.

    6. Install a new O-ring to the engine oil level dipstick guide sub-assembly.

    7. Apply a light coat of engine oil to the O-ring.

    8. A0041JPE03

      Install the engine oil level dipstick guide sub-assembly with the 2 bolts and connect the wire harness clamp.

      Torque:
      Bolt (A)
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }
      Bolt (B)
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    9. Install the engine oil level dipstick.

    10. A00428G

      Connect the 2 wire harness clamps and 3 connectors.

  2. INSTALL PURGE VSV


    1. A0040W8

      Install the purge VSV with the bolt.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    2. A0043D6

      Connect the 2 fuel vapor feed hoses and connector to the purge VSV.

  3. INSTALL MANIFOLD ABSOLUTE PRESSURE SENSOR


    1. A0041LM

      Install the manifold absolute pressure sensor with the bolt.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }
    2. Connect the connector.

  4. INSTALL EGR PIPE ASSEMBLY


    1. Install 2 new gaskets and EGR pipe assembly with the 4 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note

      Make sure to tighten the 4 bolts evenly until the flanges of the EGR pipe assembly contact the installation surfaces.

    2. Install the wire harness support with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    3. A0042P5

      Connect the 2 wire harness clamps.

  5. INSTALL THROTTLE BODY ASSEMBLY

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