INTAKE MANIFOLD INSTALLATION

INSTALL INTAKE MANIFOLD
1. w/ Stud Bolt:
  1. Using an E6 "TORX" socket wrench, install the 2 stud bolts to the intake manifold.
    
    Torque:
    
    5.0 N*m { 51 kgf*cm, 44 in.*lbf }
    
    Tech Tips
    
    If a stud bolt is deformed or the threads are damaged, replace it.
2. Install a new No. 1 intake manifold to head gasket to the intake manifold.
3. Install the intake manifold with the 2 bolts and 2 nuts.
  
  Torque:
  
  28 N*m { 286 kgf*cm, 21 ft.*lbf }
4. Connect the ventilation hose and slide the clip to secure it.
5. Connect the fuel vapor feed hose.
6. Install a new O-ring to the engine oil level dipstick guide sub-assembly.
7. Apply a light coat of engine oil to the O-ring.
8. Install the engine oil level dipstick guide sub-assembly with the 2 bolts and connect the wire harness clamp.
  
  Torque:
  
  Bolt (A)
  
  28 N*m { 286 kgf*cm, 21 ft.*lbf }
  
  Bolt (B)
  
  21 N*m { 214 kgf*cm, 15 ft.*lbf }
9. Install the engine oil level dipstick.
10. Connect the 2 wire harness clamps and 3 connectors.
INSTALL PURGE VSV
1. Install the purge VSV with the bolt.
  
  Torque:
  
  21 N*m { 214 kgf*cm, 15 ft.*lbf }
2. Connect the 2 fuel vapor feed hoses and connector to the purge VSV.
INSTALL MANIFOLD ABSOLUTE PRESSURE SENSOR
1. Install the manifold absolute pressure sensor with the bolt.
  
  Torque:
  
  7.0 N*m { 71 kgf*cm, 62 in.*lbf }
2. Connect the connector.
INSTALL EGR PIPE ASSEMBLY
1. Install 2 new gaskets and EGR pipe assembly with the 4 bolts.
  
  Torque:
  
  10 N*m { 102 kgf*cm, 7 ft.*lbf }
  
  Note
  
  Make sure to tighten the 4 bolts evenly until the flanges of the EGR pipe assembly contact the installation surfaces.
2. Install the wire harness support with the bolt.
  
  Torque:
  
  10 N*m { 102 kgf*cm, 7 ft.*lbf }
3. Connect the 2 wire harness clamps.
INSTALL THROTTLE BODY ASSEMBLY

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