RADIATOR REMOVAL


  1. REMOVE RADIATOR SUPPORT OPENING COVER


    1. A004098

      Remove the 3 clips.

    2. Disengage the 2 claws and remove the radiator support opening cover.

  2. REMOVE REAR NO. 3 FLOOR BOARD


    1. Remove the rear No. 3 floor board.

  3. REMOVE DECK FLOOR BOX RH


    1. A00440B

      Disengage the claw and 4 guides and remove the deck floor box RH.

  4. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  5. REMOVE NO. 1 ENGINE UNDER COVER

  6. DRAIN ENGINE COOLANT (for Engine)

    Note

    Do not remove the reservoir tank cap and radiator drain cock plug while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. A0043WF

      Loosen the radiator drain cock plug.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the local regulations.

    2. Remove the reserve tank cap and drain the coolant.

      A0041SAE01
      Text in Illustration
      *1 Reservoir Tank Cap *2 Radiator Drain Cock Plug

  7. DISCONNECT NO. 1 RADIATOR HOSE


    1. A00430Z

      Disconnect the No. 1 radiator hose from the radiator assembly.

  8. DISCONNECT NO. 2 RADIATOR HOSE


    1. A0042V2

      Disconnect the No. 2 radiator hose from the radiator assembly.

  9. REMOVE FRONT BUMPER ASSEMBLY


    1. A0040POE01
      Text in Illustration
      *1 Protective Tape

      Put protective tape around the front bumper assembly.

      Tech Tips

      Use the same procedure for the RH side and LH side.

    2. A0042GJ

      Using a screwdriver, turn the pin 90 degrees and remove the pin hold clip.

      Tech Tips

      Use the same procedure for the RH side and LH side.

    3. A004009

      Remove the screw.

      Tech Tips

      Use the same procedure for the RH side and LH side.

    4. A00425M

      Remove the 2 bolts and 2 screws.

    5. Using a clip remover, remove the 7 clips.

    6. A00418D

      Using a clip remover, remove the 2 clips.

    7. Remove the 4 screws.

    8. Disengage the 2 guides and remove the front spoiler cover.

    9. A0043WW

      Disengage the 3 claws and remove the front bumper assembly.

      Tech Tips

      Use the same procedure for the RH side and LH side.

    10. A0042PW

      Pull back the side of the front bumper assembly as shown in the illustration and disconnect the connector.

      Note

      Do not apply excessive force when separating the front bumper.

    11. w/ Headlight Cleaner System:


      1. A0042OB

        Disconnect the headlight cleaner hose and drain the washer fluid.

        Tech Tips

        Use a container to collect the washer fluid.

    12. A00411Q

      Remove the front bumper assembly as shown in the illustration.

  10. REMOVE NO. 1 INVERTER BRACKET


    1. A0042RY

      Remove the 3 bolts and No. 1 inverter bracket.

  11. REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY


    1. A00426A

      Disconnect the water by-pass hose clamp from the radiator support RH.

    2. A00431P

      Disconnect the hood lock connector and hood lock control cable wire.

    3. Disconnect the 3 wire harness clamps.

    4. A0040H1

      Disconnect the connector.

    5. A00427K

      Disconnect the 2 wire harness clamps and connector.

    6. A00408L

      Disconnect the 2 horn connectors.

    7. A0043EQ

      Remove the 2 bolts, radiator support RH and radiator support LH with the 2 cushions from hood lock support sub-assembly.

    8. Remove the 2 cushions from the radiator support RH and radiator support LH.

    9. A0042PQ

      Remove the 4 bolts and hood lock support sub-assembly.

  12. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    1. A0040NA

      Disconnect the air flow meter connector.

    2. Disconnect the 2 clamps and hose band, and remove the air cleaner cap sub-assembly.

    3. Remove the air cleaner filter element.

  13. REMOVE INLET AIR CLEANER ASSEMBLY


    1. A0040MW

      Remove the 2 bolts and inlet air cleaner assembly.

  14. REMOVE AIR CLEANER CASE


    1. A0042F9

      Separate the No. 4 water by-pass hose from the air cleaner case.

    2. Remove the 3 bolts, 3 clamps and air cleaner case.

  15. REMOVE NO. 2 FAN SHROUD


    1. A00408X

      Disconnect the No. 1 water by-pass hose from the radiator assembly.

    2. A00421N

      Disconnect the water by-pass hose from the radiator assembly.

    3. A0042G4

      Disconnect the 6 water by-pass hose clamps from the No. 2 fan shroud.

    4. A0042SQ

      Remove the 2 bolts and No. 2 fan shroud from the radiator assembly.

  16. REMOVE RADIATOR ASSEMBLY


    1. A0041W9

      Remove the radiator assembly with the fan shroud.

      Note

      For vehicles with the air conditioning system, do not apply any excessive force to the cooler condenser assembly or pipe when removing the radiator assembly.

    2. Remove the 2 lower radiator supports.

    3. A003ZZJ

      Remove the 2 bolts and fan shroud from the radiator assembly.