ENGINE ASSEMBLY REMOVAL

PRECAUTION
CAUTION:
- The engine assembly with transmission is very heavy. Be sure to follow the procedure described in the repair manual, or the engine lifter may suddenly drop.
- The vehicle has a hybrid system that operates at voltages up to 650 V. The hybrid system uses an HV battery that contains an electrolyte which is a strong alkali solution that includes potassium hydroxide. Be sure to follow the instructions in this manual to handle the system correctly. Failure to do so may result in serious injury or electrocution Click here.
Note

After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work Click here.
DISCHARGE FUEL SYSTEM PRESSURE

Click here
REMOVE REAR NO. 3 FLOOR BOARD
1. Remove the rear No. 3 floor board.
REMOVE DECK FLOOR BOX RH
1. Disengage the claw and 4 guides and remove the deck floor box RH.
REMOVE UPPER NO. 3 REAR FLOOR BOARD PLATE
1. Disengage the 2 claws and remove the rear No. 3 floor board upper plate.
DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

Note

When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.
REMOVE SERVICE PLUG GRIP
CAUTION:
- Wear insulating gloves.
- Remove the service plug grip to interrupt the high voltage circuit at the time of inspection or repair.
- Keep the removed service plug grip in your pocket to prevent other technicians from accidentally reconnecting it while you are servicing the vehicle.
- All the high voltage wiring connectors are orange.
1. Wear insulating gloves and remove the service plug grip after sliding up the lever of the service plug grip as shown in the illustration.
  CAUTION:
  
  Keep the removed service plug grip in your pocket to prevent other technicians from accidentally reconnecting it while you are servicing the vehicle.
  
  After removing the service plug grip, do not touch the high voltage connectors or terminals for 10 minutes.
  Note
  
  Connect the auxiliary battery on the same day of installing the service plug grip to allow the battery cell voltage equalization function of the battery smart unit to operate
  
  Tech Tips
  
  Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly and electric vehicle charger assembly.
ALIGN FRONT WHEELS FACING STRAIGHT AHEAD
REMOVE FRONT WHEEL
REMOVE REAR ENGINE UNDER COVER LH
REMOVE REAR ENGINE UNDER COVER RH
REMOVE FRONT SPOILER COVER
REMOVE FRONT LOWER BUMPER ABSORBER
REMOVE NO. 1 ENGINE UNDER COVER
REMOVE NO. 2 ENGINE UNDER COVER
DRAIN ENGINE OIL
1. Remove the oil filler cap.
2. Remove the oil pan drain plug and gasket, and drain the oil into a container.
3. Clean and install the oil pan drain plug with a new gasket.
  
  Torque:
  
  37 N*m { 377 kgf*cm, 27 ft.*lbf }
DRAIN COOLANT (for Engine)
Note

Do not remove the reservoir tank cap and radiator drain cock plug while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.
1. Loosen the radiator drain cock plug.
  
  Tech Tips
  
  Collect the coolant in a container and dispose of it according to the local regulations.
2. Remove the reserve tank cap and drain the coolant.
  
  Text in Illustration
  
  *1 Reservoir Tank Cap *2 Radiator Drain Cock Plug
DRAIN COOLANT (for Inverter)
Note
- Do not reuse the drained coolant because it may contain foreign matter.
- Collect the drained coolant and measure its volume to establish a benchmark. When adding coolant, make sure to add more coolant than the measured amount.
1. Remove the reserve tank cap.
  
  CAUTION:
  
  To avoid the danger of being burned, do not remove the reserve tank cap while the coolant for the inverter is still hot.
2. Using a hexagon wrench (10 mm), remove the drain plug indicated in the illustration and drain the coolant.
  
  CAUTION:
  
  Use caution when handling coolant immediately after driving or in summer because it may be hot.
3. Install the plug with a new gasket.
  
  Torque:
  
  39 N*m { 397 kgf*cm, 29 ft.*lbf }
DRAIN HYBRID TRANSAXLE FLUID
1. Text in Illustration
  
  *1 Filler Plug
  
  *2 Drain Plug
  
  Using a 10 mm hexagon socket wrench, remove the filler plug and gasket.
2. Using a 10 mm hexagon socket wrench, remove the drain plug and gasket.
3. Using a 10 mm hexagon socket wrench, install the drain plug and a new gasket.
  
  Torque:
  
  50 N*m { 510 kgf*cm, 37 ft.*lbf }
REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

Click here
REMOVE COWL BODY MOUNTING REINFORCEMENT LH (for LHD)
1. Remove the 3 bolts and cowl body mounting reinforcement LH.
REMOVE COWL BODY MOUNTING REINFORCEMENT RH (for RHD)
1. Remove the 3 bolts and cowl body mounting reinforcement RH.
REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY (for LHD)
1. Disengage the clamp and separate the wire harness.
2. Disengage the claw and bend the No. 1 heater air duct splash shield seal.
3. Disengage the claw and bend the water guard plate RH.
4. Remove the 9 bolts and outer cowl top panel sub-assembly.
REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY (for RHD)
1. Disengage the clamp and separate the wire harness from the outer cowl top panel sub-assembly.
2. Disengage the clamp*1 and disconnect the connector (w/ Windshield Deicer).
3. Disengage the clamp*2 and separate the wire harness from the outer cowl top panel sub-assembly.
4. Disengage the claw and bend the No. 1 heater air duct splash shield seal.
5. Disengage the claw and bend the water guard plate RH.
6. Remove the 9 bolts and outer cowl top panel sub-assembly.
REMOVE NO. 2 CYLINDER HEAD COVER
1. Remove the 3 clips and No. 2 cylinder head cover.
  Note
  
  Attempting to disengage both front and rear clips at the same time may cause the cover to break.
  
  Pull the cover straight up to remove. Attempting to pull the cover forward may cause it to break.
REMOVE AIR CLEANER CAP SUB-ASSEMBLY
1. Disconnect the air flow meter connector.
2. Disconnect the 2 clamps and hose band, and remove the air cleaner cap sub-assembly.
3. Remove the air cleaner filter element.
REMOVE INLET AIR CLEANER ASSEMBLY
1. Remove the 2 bolts and inlet air cleaner assembly.
REMOVE AIR CLEANER CASE
1. Separate the No. 4 water by-pass hose from the air cleaner case.
2. Remove the 3 bolts, 3 clamps and air cleaner case.
REMOVE AIR CLEANER HOSE ASSEMBLY
1. Slide the clip and disconnect the ventilation hose.
2. Unlock the hose clamp and remove the air cleaner hose assembly.
REMOVE RADIATOR SUPPORT OPENING COVER
1. Remove the 3 clips.
2. Disengage the 2 claws and remove the radiator support opening cover.
REMOVE NO. 1 INVERTER BRACKET
1. Remove the 3 bolts and No. 1 inverter bracket.
DISCONNECT ENGINE ROOM MAIN WIRE
CAUTION:

Wear insulated gloves.
Note
- Insulate the disconnected terminals with insulating tape.
- Cover the hole where the cable was connected with tape or equivalent (non-residue type) to prevent entry of foreign matter.
- To prevent damage due to static electricity, do not touch the terminals of the disconnected connectors.
1. Text in Illustration
  
  *A w/ Ground Wire
  
  Remove the 2 bolts (w/ Ground Wire).
2. Disconnect the clamp and clip, and separate the engine room main wire (w/ Ground Wire).
3. Text in Illustration
  
  *A w/o Ground Wire
  
  Remove the bolt (w/o Ground wire).
4. Disconnect the clamp and clip, and separate the engine room main wire (w/o Ground Wire).
5. Raise the lock lever and disconnect the inverter with converter connector.
6. Disconnect the engine wire from the engine room main wire.
7. Remove the bolt.
REMOVE INVERTER COVER
CAUTION:

Wear insulated gloves.
1. Remove the 9 bolts and inverter cover.
  
  Note
  
  Make sure to pull the inverter cover straight up, as a connector is connected to the bottom of the cover.
CHECK TERMINAL VOLTAGE
CAUTION:

Wear insulated gloves.

Note

Do not allow any foreign matter or water to enter the inverter with converter assembly.
1. Using a voltmeter, measure the voltage between the terminals of the 2 phase connectors.
  
  Standard voltage
  
  0 V
  
  Tech Tips
  
  Use measuring range of DC 750 V or more on the voltmeter.
DISCONNECT FRAME WIRE
CAUTION:

Wear insulated gloves.
Note
- Insulate the disconnected terminals with insulating tape.
- Cover the hole where the cable was connected with tape or equivalent (non-residue type) to prevent entry of foreign matter.
1. Disconnect the harness clamp.
2. Using an insulated tool, remove the 4 bolts, and disconnect the frame wire (high voltage cables of the hybrid battery) from the inverter with converter assembly.
DISCONNECT GENERATOR CABLE
CAUTION:

Wear insulated gloves.
Note
- Insulate the disconnected terminals with insulating tape.
- Cover the hole where the cable was connected with tape or equivalent (non-residue type) to prevent entry of foreign matter.
1. Turn back the wire harness cover and release the generator cable.
2. Using an insulated tool, remove the 5 bolts, and disconnect the high voltage cables of the generator cable (MG1) from the inverter with converter assembly.
DISCONNECT NO. 2 ENGINE WIRE
CAUTION:

Wear insulated gloves.
Note
- Insulate the disconnected terminals with insulating tape.
- Cover the hole where the cable was connected with tape or equivalent (non-residue type) to prevent entry of foreign matter.
1. Using an insulated tool, remove the 4 bolts, and disconnect the No. 2 engine wire (high voltage cables for the air conditioning compressor) from the inverter with converter assembly.
2. Disconnect the harness clamp.
INSTALL INVERTER COVER

CAUTION:

Wear insulated gloves.
1. Text in Illustration
  
  *1 Interlock
  
  Temporarily install the inverter cover with the 9 bolts to prevent any foreign matter or water from entering the inverter with converter assembly.
  Note
  - Make sure that the interlock is fully engaged.
  - Do not allow any foreign matter or water to enter the inverter with converter assembly.
DISCONNECT NO. 2 ENGINE ROOM WIRE
1. Remove the relay block cover.
2. Release the 2 clamps, and remove the No. 1 relay block cover.
3. Remove the bolt from the No. 2 engine room wire.
4. Release the 2 claws, and disconnect the No. 2 engine room wire.
5. Connect the No. 2 engine room wire to the protector.
DISCONNECT NO. 1 INVERTER COOLING HOSE
1. Release the retainer and disconnect the No. 1 inverter cooling hose from the inverter with converter assembly.
  
  Text in Illustration
  
  *1 Retainer
  
  Put pieces of cloth into the pipes and in the disconnected hoses, or cover the pipes and hoses with plastic bags as shown in the illustration to prevent foreign matter from entering the cooling system and to prevent coolant from spilling near the inverter with converter assembly.
REMOVE NO. 6 INVERTER COOLING HOSE
1. Text in Illustration
  
  *1 Retainer
  
  Release the retainer and disconnect the No. 6 inverter cooling hose from the inverter with converter assembly.
2. Put pieces of cloth into the pipes and in the disconnected hoses, or cover the pipes and hoses with plastic bags as shown in the illustration to prevent foreign matter from entering the cooling system and to prevent coolant from spilling near the inverter with converter assembly.
REMOVE INVERTER WITH CONVERTER ASSEMBLY
CAUTION:

Wear insulated gloves.
1. Remove the 3 bolts and inverter with converter assembly.
  Note
  
  Since the inverter with converter assembly is very heavy, 2 people are needed to remove the inverter with converter assembly. When removing the inverter with converter assembly, do not damage the parts around it.
  
  To prevent damage, do not hold the inverter with converter assembly by the connectors.
  
  To prevent damage due to static electricity, do not touch the terminals of the disconnected connectors.
2. Even after the coolant is drained, coolant remains in the inverter due to its internal structure. Therefore, seal or cover the pipes when removing the inverter so that coolant does not spill out.
SEPARATE INVERTER RESERVE TANK ASSEMBLY
1. Remove the 2 bolts, and separate the inverter reserve tank assembly.
REMOVE INVERTER TRAY BRACKET
1. Separate the 2 clamps.
2. Remove the 5 bolts and inverter tray bracket.
DISCONNECT NO. 1 RADIATOR HOSE
1. Disconnect the No. 1 radiator hose from the radiator pipe.
DISCONNECT NO. 2 RADIATOR HOSE
1. Disconnect the No. 2 radiator hose from the water inlet.
DISCONNECT NO. 4 WATER BY-PASS HOSE
1. Disconnect the No. 4 water by-pass hose from the radiator pipe.
DISCONNECT NO. 3 INVERTER COOLING HOSE
1. Disconnect the No. 3 inverter cooling hose from the hybrid transaxle assembly.
DISCONNECT NO. 5 INVERTER COOLING HOSE
1. Disconnect the No. 5 inverter cooling hose from the hybrid transaxle assembly.
DISCONNECT OUTLET HEATER WATER HOSE
1. Disconnect the outlet heater water hose.
DISCONNECT INLET HEATER WATER HOSE
1. Disconnect the inlet heater water hose.
DISCONNECT HEATER HOSE
1. Disconnect the heater hose.
DISCONNECT NO. 1 FUEL VAPOR FEED HOSE
1. Disconnect the No. 1 fuel vapor feed hose.
DISCONNECT FUEL TUBE SUB-ASSEMBLY
1. Release the claw and remove the No. 1 fuel pipe clamp.
2. Pinch the retainer as illustrated, then pull the fuel tube sub-assembly connector out of the fuel pipe.
  Note
  
  Remove any dirt and foreign matter from the fuel tube connector before performing this work.
  
  Do not allow any scratches or foreign matter on the parts when disconnecting, as the fuel tube connector has the O-rings that seal the pipe.
  
  Perform this work by hand. Do not use any tools.
  
  Do not forcibly bend, kink or twist the nylon tube.
  
  Protect the disconnected parts by covering them with plastic bags after disconnecting the fuel tube connector.
  
  If the fuel tube connector and pipe are stuck, push and pull to release them.
REMOVE COMPRESSOR WITH MOTOR ASSEMBLY
1. Text in Illustration
  
  *1 Green-colored Lock
  
  Using a screwdriver, slide the green-colored lock of the connector <A> in the direction indicated by the arrow in the illustration to release it and disconnect the connector.
  
  CAUTION:
  
  Make sure to wear insulating gloves.
  
  Note
  
  Insulate the removed terminals and connector with insulating tape.
2. Disconnect the connector <B>.
3. Remove the 3 bolts and compressor with motor assembly.
DISCONNECT WIRE HARNESS
1. Disconnect the 2 clamps.
2. Pull up the lever and disconnect the connector of the ECM.
3. Disconnect the 2 connectors and 2 clamps from the engine room junction block and separate the wire harness.
4. Disconnect the 3 clamps.
5. Remove the bolt and disconnect the earth wire.
6. Disconnect the 2 clamps and wire harness.
SECURE STEERING WHEEL
1. Secure the steering wheel with the seat belt in order to prevent rotation.
  
  Tech Tips
  
  This operation is useful to prevent damage to the spiral cable.
REMOVE COLUMN HOLE COVER SILENCER SHEET
1. Turn back the floor carpet.
2. Remove the 2 clips and column hole cover silencer sheet.
SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY
1. Text in Illustration
  
  *a Matchmark
  
  Put matchmarks on the No. 2 steering intermediate shaft assembly and steering intermediate shaft.
2. Remove the bolt.
3. Separate the No. 2 steering intermediate shaft assembly from the steering intermediate shaft.

Text in Illustration
*1	Reservoir Tank Cap	*2	Radiator Drain Cock Plug

Text in Illustration
*1	Filler Plug
*2	Drain Plug

Text in Illustration
*A	w/ Ground Wire

Text in Illustration
*A	w/o Ground Wire

Standard voltage
0 V

Text in Illustration
*1	Interlock

Text in Illustration
*1	Retainer

Text in Illustration
*1	Retainer

Text in Illustration
*1	Green-colored Lock

Text in Illustration
*a	Matchmark

SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

Text in Illustration
*1	Clip A
*2	Clip B
*a	Lip

Remove clip A, detach clip B from the body and disconnect the No. 1 steering column hole cover sub-assembly.

Note

Do not damage clips A and B.

REMOVE TAIL EXHAUST PIPE ASSEMBLY
1. Remove the 2 bolts and 2 compression springs.
2. Remove the tail exhaust pipe assembly from the 2 exhaust pipe supports.
3. Remove the gasket from the front exhaust pipe assembly.
REMOVE NO. 3 ENGINE UNDER COVER
1. Remove the 4 clips and No. 3 engine under cover.
REMOVE FRONT CENTER FLOOR BRACE SUB-ASSEMBLY
1. Remove the 4 bolts and front center floor brace sub-assembly.
REMOVE FRONT EXHAUST PIPE ASSEMBLY
CAUTION:

Perform this procedure when the coolant is not hot.
1. Disconnect the 2 heater water hoses.
2. Remove the 2 bolts and 2 compression springs.
3. Remove the front exhaust pipe assembly from the 3 exhaust pipe supports.
4. Remove the gasket from the exhaust manifold.
REMOVE FRONT AXLE SHAFT NUT LH
1. Using SST and a hammer, release the staked part of the front axle shaft nut.
  
  SST
  
  09930-00010
  
  Note
  
  Loosen the staked part of the nut completely, otherwise the threads of the drive shaft may be damaged.
2. While applying the brakes, remove the front axle shaft nut.
REMOVE FRONT AXLE SHAFT NUT RH

Tech Tips

Perform the same procedure as for the LH side.
SEPARATE FRONT SPEED SENSOR LH
1. Remove the bolt and clamp, and separate the front speed sensor and front flexible hose from the front shock absorber with coil spring.
  
  Note
  
  Be sure to separate the front speed sensor from the front shock absorber with coil spring completely.
SEPARATE FRONT SPEED SENSOR RH

Tech Tips

Perform the same procedure as for the LH side.

SEPARATE TIE ROD END SUB-ASSEMBLY LH

Remove the clip and nut.
Install SST to the tie rod end.

SST

09960-20010 ( 09961-02060 )

Note

Make sure that the upper ends of the tie rod end and SST are aligned.

Using SST, separate the tie rod end from the steering knuckle.

Text in Illustration
*1	Nut	-	-
*a	Tighten the string without leaving any slack.	*b	Grease Application Area
*c	Place the wrench here.	-	-

SST: 09960-20010 ( 09961-02010 )

CAUTION:

Apply grease to the bolt threads and the tip of SST.

Note

Be sure to tighten the string firmly to secure SST to the steering knuckle to prevent SST from falling off.
Install SST with the center nut so that A and B shown in the illustration are parallel. Otherwise, the dust cover may be damaged.
Be sure to place the wrench on the part indicated in the illustration.
Do not damage the front disc brake dust cover.
Do not damage the ball joint dust cover.
Do not damage the steering knuckle.

SEPARATE TIE ROD END SUB-ASSEMBLY RH

Tech Tips

Perform the same procedure as for the LH side.
SEPARATE FRONT STABILIZER LINK ASSEMBLY LH
1. Remove the nut and separate the front stabilizer link assembly from the front shock absorber with coil spring.
  
  Tech Tips
  
  If the ball joint turns together with the nut, use a hexagon wrench (6 mm) to hold the stud bolt.
SEPARATE FRONT STABILIZER LINK ASSEMBLY RH

Tech Tips

Perform the same procedure as for the LH side.
SEPARATE FRONT NO. 1 LOWER SUSPENSION ARM SUB-ASSEMBLY LH
1. Remove the bolt and 2 nuts, and separate the front No. 1 lower suspension arm sub-assembly from the front lower ball joint.
SEPARATE FRONT NO. 1 LOWER SUSPENSION ARM SUB-ASSEMBLY RH

Tech Tips

Perform the same procedure as for the LH side.
SEPARATE FRONT DRIVE SHAFT ASSEMBLY LH
1. Text in Illustration
  
  *a Matchmark
  
  Put matchmarks on the front drive shaft assembly and front axle hub sub-assembly.
2. Using a plastic hammer, separate the front drive shaft assembly from the front axle assembly. If it is difficult to separate, tap the end of the front drive shaft assembly using a brass bar and a hammer.
  
  Note
  
  Be careful not to damage the drive shaft boot and speed sensor rotor.
REMOVE FRONT DRIVE SHAFT ASSEMBLY LH
1. Using SST, remove the front drive shaft assembly.
  
  SST
  
  09520-00031
  
  09520-01010
  
  09521-00020
  Note
  
  Do not damage the transaxle case oil seal.
  
  Do not damage the inboard joint boot.
  
  Do not drop the front drive shaft assembly.
SEPARATE FRONT DRIVE SHAFT ASSEMBLY RH

Tech Tips

Perform the same procedure as for the LH side.
REMOVE FRONT DRIVE SHAFT ASSEMBLY RH

Tech Tips

Perform the same procedure as for the LH side.
REMOVE FRONT DRIVE SHAFT HOLE SNAP RING LH
1. Using a screwdriver, remove the front drive shaft hole snap ring.
REMOVE FRONT DRIVE SHAFT HOLE SNAP RING RH

Tech Tips

Perform the same procedure as for the LH side.
REMOVE FRONT ENGINE SUPPORT BRACKET REINFORCEMENT SUB-ASSEMBLY
1. Remove the 2 bolts and front engine support bracket reinforcement sub-assembly.
REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY LH
1. Remove the 4 bolts and rear side rail reinforcement sub-assembly LH.
REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY RH

Tech Tips

Perform the same procedure as for the LH side.
REMOVE FRONT SUSPENSION MEMBER REAR BRACE LH
1. Remove the 3 bolts, clip and front suspension member rear brace LH.
REMOVE FRONT SUSPENSION MEMBER REAR BRACE RH

Tech Tips

Perform the same procedure as for the LH side.

Text in Illustration
*a	Matchmark

REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

Remove the 2 bolts and 2 wire harness clamp brackets from the front suspension crossmember sub-assembly.
Remove the 2 bolts and 2 nuts, and separate the front suspension crossmember sub-assembly from the rear engine mounting insulator.

Text in Illustration
*1	Engine Lifter
*2	Attachment
	Attachment Placement Location

Support the front suspension crossmember sub-assembly with an engine lifter using 4 attachments or equivalent tools as shown in the illustration.

Note

Make sure to secure the front suspension crossmember sub-assembly to prevent it from dropping.
Use the attachments to keep the front suspension crossmember sub-assembly level.
The front suspension crossmember sub-assembly is a heavy component. Make sure that it is supported securely.

Remove the 2 bolts and front suspension crossmember sub-assembly.
Slowly lower the front suspension crossmember sub-assembly.

Note

When lowering the front suspension crossmember sub-assembly, be careful not to damage the vehicle body or other components installed on the vehicle.

REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

Set an engine lifter.

Note

Place the engine on wooden blocks or equivalent so that the engine is level.
Remove the 4 bolts and front crossmember sub-assembly.
Remove the bolt and 2 nuts, and separate the engine mounting insulator sub-assembly RH.
Remove the bolt and nut, and separate the engine mounting insulator LH.
Carefully remove the engine assembly with transaxle from the vehicle.

Note

Place the engine on wooden blocks or equivalent so that the engine is level.

Text in Illustration
*1	No. 1 engine hanger
*2	No. 2 engine hanger

Install the 2 engine hangers with the 2 bolts.

Torque:: 43 N*m { 438 kgf*cm, 32 ft.*lbf }

Part Name	Part No.
No. 1 engine hanger	12281-37021
No. 2 engine hanger	12282-37011
Bolt	91552-81050

Attach the sling device to the engine hangers and chain block.

REMOVE FRONT CROSSMEMBER SUB-ASSEMBLY
1. Remove the bolt, nut and front engine mounting insulator from the front engine mounting bracket.
REMOVE FRONT ENGINE MOUNTING INSULATOR
1. Remove the 2 bolts and front engine mounting insulator.
REMOVE REAR ENGINE MOUNTING INSULATOR
Tech Tips

Perform this procedure only when replacement of the engine mounting insulator is necessary.
1. Remove the bolt, and separate the rear engine mounting insulator.
REMOVE ENGINE MOUNTING INSULATOR LH
Tech Tips

Perform this procedure only when replacement of the engine mounting insulator is necessary.
1. Remove the 4 bolts and engine mounting insulator LH.
DISCONNECT RADIATOR RESERVOIR TANK ASSEMBLY
Tech Tips

Perform this procedure only when replacement of the engine mounting insulator is necessary.
1. Remove the 2 bolts and disconnect the radiator reservoir tank assembly.
REMOVE ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH
Tech Tips

Perform this procedure only when replacement of the engine mounting insulator is necessary.
1. Remove the 2 bolts and 2 cooler brackets.
2. Disconnect the wire harness clamp from the engine mounting insulator sub-assembly RH.
3. Remove the 3 bolts and engine mounting insulator sub-assembly RH.
REMOVE RADIATOR PIPE
1. Separate the No. 3 radiator hose from the cylinder head.
2. Remove the 2 bolts and radiator pipe.
REMOVE STARTER HOLE INSULATOR
1. Remove the 2 bolts and starter hole insulator.
REMOVE FLYWHEEL HOUSING SIDE COVER
1. Remove the flywheel housing side cover.
REMOVE ENGINE WIRE
1. Remove the engine wire from the engine assembly with transaxle.
REMOVE HYBRID VEHICLE TRANSAXLE ASSEMBLY
1. Remove the hybrid vehicle transaxle assembly Click here.
  
  Note
  
  Be careful not to apply excess force to the transmission input damper assembly when removing or installing the hybrid vehicle transaxle assembly. If excess force is applied, the transmission input damper assembly may be damaged, or its splines may become misaligned.
REMOVE TRANSMISSION INPUT DAMPER ASSEMBLY
1. Gently place the engine assembly onto wood blocks or equivalent.
  
  Note
  
  This step should be done while hanging the engine assembly using the engine hangers and a chain block.
2. Remove the transmission input damper assembly Click here.
REMOVE FLYWHEEL SUB-ASSEMBLY
1. Gently place the engine assembly onto wood blocks or equivalent.
  
  Note
  
  This step should be done while hanging the engine assembly using the engine hangers and a chain block.
2. Remove the flywheel sub-assembly Click here.
INSTALL ENGINE STAND
1. Install the engine onto an engine stand with the bolts.
REMOVE ENGINE HANGERS
1. Remove the 2 bolts and 2 engine hangers.