ELECTRIC VEHICLE CHARGER ASSEMBLY REMOVAL

PRECAUTION

Click here
REMOVE SERVICE PLUG GRIP

Click here
REMOVE INVERTER COVER
CAUTION:

Wear insulated gloves.
1. Remove the 9 bolts and inverter cover.
  
  Note
  
  Make sure to pull the inverter cover straight up, as a connector is connected to the bottom of the cover.
CHECK TERMINAL VOLTAGE
CAUTION:

Wear insulated gloves.

Note

Do not allow any foreign matter or water to enter the inverter with converter assembly.
1. Using a voltmeter, measure the voltage between the terminals of the 2 phase connectors.
  
  Standard voltage
  
  0 V
  
  Tech Tips
  
  Use measuring range of DC 750 V or more on the voltmeter.
INSTALL INVERTER COVER

CAUTION:

Wear insulated gloves.
1. Text in Illustration
  
  *1 Interlock
  
  Install the inverter cover with the 9 bolts to the inverter with converter assembly.
  
  Torque:
  
  11 N*m { 112 kgf*cm, 8 ft.*lbf }
  Note
  - Make sure that the interlock is fully engaged.
  - Do not allow any foreign matter or water to enter the inverter with converter assembly.
REMOVE REAR NO. 2 FLOOR BOARD
1. Using a clip remover, remove the 2 clips.
2. Disengage the 3 fasteners and remove the rear No. 2 floor board.
REMOVE REAR NO. 4 FLOOR BOARD SUB-ASSEMBLY
1. Remove the rear No.4 floor board sub-assembly.
REMOVE DECK FLOOR BOX LH

Tech Tips

Use the same procedure described for the RH side Click here.
REMOVE DECK TRIM SERVICE HOLE COVER
1. Disengage the 4 claws.
2. Disengage the 4 guides and remove the deck trim service hole cover.
REMOVE REAR DECK TRIM COVER
1. Disengage the 4 claws and remove the rear deck trim cover.
REMOVE BATTERY COOLING BLOWER ASSEMBLY (for RH Side)
Note
- Be sure not to touch the fan part of the battery cooling blower assembly.
- Do not lift the battery cooling blower assembly using the wire harness.
1. Disconnect the connector and clamp from the battery cooling blower assembly.
2. Remove the 3 nuts and battery cooling blower assembly (for RH side).
REMOVE BATTERY COOLING BLOWER ASSEMBLY (for LH Side)
Note
- Be sure not to touch the fan part of the battery cooling blower assembly.
- Do not lift the battery cooling blower assembly using the wire harness.
1. Disconnect the connector and clamp from the battery cooling blower assembly.
2. Remove the 3 nuts and battery cooling blower assembly (for LH side).
REMOVE HYBRID BATTERY HOSE ASSEMBLY
1. Disconnect the clip.
2. Disengage the claw.
3. Disconnect the grommet and remove the hybrid battery hose assembly.
REMOVE EV CHARGE CONNECTOR BRACKET
CAUTION:

Wear insulated gloves.
1. Disconnect the 2 connectors and clamp.
2. Text in Illustration
  
  *a Green-colored Lock
  
  Disconnect the clamp.
3. Using a screwdriver, slide the 2 green-colored locks of the connectors in the direction indicated by the arrow in the illustration to release them and disconnect the 2 connectors.
  
  CAUTION:
  
  Wear insulated gloves.
4. Disconnect the 2 clamps.
5. Remove the 2 bolts and electric vehicle charge connector bracket.
REMOVE ELECTRIC VEHICLE CHARGER SUB-ASSEMBLY
CAUTION:

Wear insulated gloves.
1. Remove the 4 bolts.
2. Text in Illustration
  
  *a Front Side
  
  *b Left Side
  
  Remove the electric vehicle charger sub-assembly as shown in the illustration.
  Note
  
  Do not drop the electric vehicle charger sub-assembly.
  
  Support the electric vehicle charger sub-assembly using an attachment or similar item to ensure that it does not fall.
  
  Do not damage the wire harness of the electric vehicle charger sub-assembly using the electric vehicle charger bracket.
3. Disconnect the connector.
4. Remove the 2 nuts and plugin charge control ECU assembly from the electric vehicle charger sub-assembly.