INVERTER CURRENT SENSOR REASSEMBLY

Tech Tips

For the assembly procedure of the inverter with converter assembly, refer to the assembly procedure of the MG control computer with bracket sub-assembly Click here.


  1. INSTALL INVERTER WIRE SUB-ASSEMBLY


    1. A004470E02
      Text in Illustration
      *1 Protective Tape

      Apply protective tape to the inverter wire sub-assembly as shown in the illustration.

      Note

      Use non-residue type tape.

    2. A0042E2E02
      Text in Illustration
      *1 Connector A
      *2 Clamp
      *a Shorter

      Set the inverter terminal sub-assembly as shown in the illustration and confirm the installation position of the inverter wire sub-assembly.

    3. A004174E02
      Text in Illustration
      *1 Inter Lock Connector B
      *2 Claw

      Engage the 2 claws to connect the interlock connector (B) to the inverter terminal sub-assembly as shown in the illustration.

      Tech Tips

      Push in the protruding part of the interlock connector (B) and make sure that it is securely installed.

    4. Engage the wire harness of the inverter wire sub-assembly to the 6 clamps as shown in the illustration.

      A0042Z0

      Note

      Make sure that the wire which connects the interlock connectors is on the top of the other wires and not twisted.

      A0042EWE02
      Text in Illustration
      *1 Inter Lock Connector A *2 Inter Lock Connector B

    5. Engage the 2 claws to connect the interlock connector (A) to the inverter terminal sub-assembly as shown in the illustration.

      A0042CJE01
      Text in Illustration
      *1 Inter Lock Connector A *2 Claw

      Tech Tips

      Push in the protruding part of the interlock connector (A) and make sure that it is securely installed.

    6. Engage the wire harness of the inverter wire sub-assembly to the clamp to install it as shown in the illustration.

      Note

      Do not pull the wire harness excessively.

      A00405I

    7. Check the installation condition of the inverter wire sub-assembly.

      Note

      Make sure that the wire harness of inverter wire sub-assembly is not twisted.

  2. INSTALL INVERTER CURRENT SENSOR SUB-ASSEMBLY


    1. A0043OSE02
      Text in Illustration
      *1 Bus-bar
      *2 inverter current sensor sub-assembly

      Insert the bus-bars of the inverter terminal sub-assembly into the inverter current sensor sub-assembly as shown in the illustration.

    2. A00411J

      Install the inverter current sensor sub-assembly with the 2 bolts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }
    3. A0042NW

      Engage the wire harness of inverter current sensor sub-assembly to the 2 clamps as shown in the illustration.

    4. Remove the protective tape.

      A0040VXE01
      Text in Illustration
      *1 Protective Tape - -