PLUG-IN CHARGE CONTROL ECU REMOVAL


  1. PRECAUTION

    Click here

  2. REMOVE SERVICE PLUG GRIP

    Click here

  3. REMOVE INVERTER COVER

    CAUTION:

    Wear insulated gloves.


    1. A00446H

      Remove the 9 bolts and inverter cover.

      Note

      Make sure to pull the inverter cover straight up, as a connector is connected to the bottom of the cover.

  4. CHECK TERMINAL VOLTAGE

    CAUTION:

    Wear insulated gloves.

    Note

    Do not allow any foreign matter or water to enter the inverter with converter assembly.


    1. A0041DD

      Using a voltmeter, measure the voltage between the terminals of the 2 phase connectors.

      Standard voltage
      0 V

      Tech Tips

      Use measuring range of DC 750 V or more on the voltmeter.

  5. INSTALL INVERTER COVER

    CAUTION:

    Wear insulated gloves.


    1. A0042LKE01
      Text in Illustration
      *1 Interlock

      Install the inverter cover with the 9 bolts to the inverter with converter assembly.

      Torque:
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }

      Note


      • Make sure that the interlock is fully engaged.

      • Do not allow any foreign matter or water to enter the inverter with converter assembly.

  6. REMOVE REAR NO. 2 FLOOR BOARD


    1. A00449U

      Using a clip remover, remove the 2 clips.

    2. Disengage the 3 fasteners and remove the rear No. 2 floor board.

  7. REMOVE REAR NO. 4 FLOOR BOARD SUB-ASSEMBLY


    1. Remove the rear No.4 floor board sub-assembly.

  8. REMOVE DECK FLOOR BOX LH

    Tech Tips

    Use the same procedure described for the RH side Click here.

  9. REMOVE DECK TRIM SERVICE HOLE COVER


    1. A0040WX

      Disengage the 4 claws.

    2. Disengage the 4 guides and remove the deck trim service hole cover.

  10. REMOVE REAR DECK TRIM COVER


    1. A0043JF

      Disengage the 4 claws and remove the rear deck trim cover.

  11. REMOVE BATTERY COOLING BLOWER ASSEMBLY (for RH Side)

    Note


    • Be sure not to touch the fan part of the battery cooling blower assembly.

    • Do not lift the battery cooling blower assembly using the wire harness.


    1. A0044AD

      Disconnect the connector and clamp from the battery cooling blower assembly.

    2. Remove the 3 nuts and battery cooling blower assembly (for RH side).

  12. REMOVE BATTERY COOLING BLOWER ASSEMBLY (for LH Side)

    Note


    • Be sure not to touch the fan part of the battery cooling blower assembly.

    • Do not lift the battery cooling blower assembly using the wire harness.


    1. A0042D1

      Disconnect the connector and clamp from the battery cooling blower assembly.

    2. Remove the 3 nuts and battery cooling blower assembly (for LH side).

  13. REMOVE HYBRID BATTERY HOSE ASSEMBLY


    1. A0042GS

      Disconnect the clip.

    2. Disengage the claw.

    3. Disconnect the grommet and remove the hybrid battery hose assembly.

  14. REMOVE PLUGIN CHARGE CONTROL ECU ASSEMBLY

    CAUTION:

    Wear insulated gloves.


    1. A0042LE

      Disconnect the 2 connectors.

    2. A0043F7

      Remove the 2 nuts and plugin charge control ECU assembly.