PLUG-IN CHARGE CONTROL SYSTEM Charging Indicator Circuit

DESCRIPTION

The plugin charge control ECU assembly illuminates the charging indicator to inform the driver that the vehicle is being plug-in charged. The plugin charge control ECU assembly turns off the charging indicator when the plug-in charging completes successfully. The plugin charge control ECU assembly also blinks the charging indicator if a plug-in charging malfunction occurs.

WIRING DIAGRAM

A00402HE02

INSPECTION PROCEDURE

PROCEDURE


  1. CHECK DTC OUTPUT (HEALTH CHECK)


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Enter the following menus: Health Check.

    4. Check for DTCs.

      Result
      Result Proceed to
      No DTCs are output. A
      DTCs are output. B
    5. Turn the power switch off.


    B
    A
  2. READ VALUE USING GTS (CHARGE LID SW)


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Enter the following menus: Powertrain / Plug-in Control / Data List / Charge Lid SW.

    4. Read the value displayed on the GTS.

      Result
      Tester Display Condition Normal Condition
      Charge Lid SW Charging port lid open ON
      Charging port lid close OFF
      OK
      The Data List values change in accordance with the status of the charging port lid.
    5. Turn the power switch off.


    NG
    OK
  3. READ VALUE USING GTS (CHARGE INDICATOR LIGHT STATUS)


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Enter the following menus: Powertrain / Plug-in Control / Data List / Charge Indicator Light Status.

    4. Read the value displayed on the GTS.

      Result
      Tester Display Condition Normal Condition
      Charge Indicator Light Status During plug-in charging 3: Charging indicator illuminated
      Plug-in charging not being performed or has completed successfully 0: Charging Indicator turned off
      Plug-in charging malfunction

      1: Charging Indicator blinking in short intervals

      2: Charging indicator blinking in long intervals

      OK
      Operation of the charging indicator matches the display of the Data List.
    5. Turn the power switch off.


    NG
    OK
  4. INSPECT INDICATOR LAMP ASSEMBLY (CHARGING INDICATOR)


    1. Remove the indicator lamp assembly.

    2. A00403KE03
      Text in Illustration
      *a

      Component without harness connected

      (Indicator Lamp Assembly)

      Check the charging indicator.

      Result
      Tester Connection Condition Specified Condition
      S22-2 (+B1) - S22-4 (PILB)

      Auxiliary battery positive (+) → Terminal S22-2 (+B1)

      Auxiliary battery negative (-) → Terminal S22-4 (PILB)

      Charging indicator illuminates
      Auxiliary battery voltage is not applied between terminals S22-2 (+B1) and S22-4 (PILB) Charging indicator not illuminates
    3. Install the indicator lamp assembly.


    NG
    OK
  5. CHECK HARNESS AND CONNECTOR (PIMR RELAY - INDICATOR LAMP ASSEMBLY)


    1. Disconnect the S22 indicator lamp assembly connector.

    2. Turn the power switch on (IG).

    3. A0041L7E02
      Text in Illustration
      *a

      Front view of wire harness connector

      (to Indicator Lamp Assembly)

      Measure the voltage according to the value(s) in the table below.

      Standard Voltage
      Tester Connection Condition Specified Condition
      S22-2 (+B1) - Body ground Power switch on (IG) 11 to 14 V
    4. Turn the power switch off.

    5. Reconnect the S22 indicator lamp assembly connector.


    NG
    OK
  6. CHECK HARNESS AND CONNECTOR (INDICATOR LAMP ASSEMBLY - PLUGIN CHARGE CONTROL ECU ASSEMBLY)


    1. Disconnect the S22 indicator lamp assembly connector.

    2. Disconnect the S21 plugin charge control ECU assembly connector.

    3. A0040MBE02
      Text in Illustration
      *a

      Front view of wire harness connector

      (to Indicator Lamp Assembly)

      *b

      Rear view of wire harness connector

      (to Plugin Charge Control ECU Assembly)

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      S22-4 (PILB) - S21-9 (PILB) Power switch off Below 1 Ω
      S22-4 (PILB) or S21-9 (PILB) - Body ground and other terminals Power switch off 10 kΩ or higher
    4. Reconnect the S21 plugin charge control ECU assembly connector.

    5. Reconnect the S22 indicator lamp assembly connector.


    NG
    OK