THROTTLE BODY REMOVAL


  1. DRAIN COOLANT (for Engine)

    Note

    Do not remove the reservoir tank cap and radiator drain cock plug while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. A0043WF

      Loosen the radiator drain cock plug.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the local regulations.

    2. Remove the reserve tank cap and drain the coolant.

      A0041SAE01
      Text in Illustration
      *1 Reservoir Tank Cap *2 Radiator Drain Cock Plug
  2. REMOVE NO. 2 CYLINDER HEAD COVER


    1. A0042Q6

      Remove the 3 clips and No. 2 cylinder head cover.

      Note


      • Attempting to disengage both front and rear clips at the same time may cause the cover to break.

      • Pull the cover straight up to remove. Attempting to pull the cover forward may cause it to break.

  3. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    1. A0040W1

      Disconnect the mass air flow meter connector.

    2. A0040WOE01

      Release the 2 clamps.

    3. Loosen the hose clamp and remove the air cleaner cap sub-assembly.

  4. REMOVE INLET AIR CLEANER ASSEMBLY


    1. A0040MW

      Remove the 2 bolts and inlet air cleaner assembly.

  5. REMOVE AIR CLEANER CASE


    1. Remove the air cleaner filter element.

    2. A0043G3

      Separate the hose from the 3 hose clamps.

    3. Remove the 3 bolts and air cleaner case.

  6. REMOVE AIR CLEANER HOSE ASSEMBLY


    1. A0040RM

      Slide the clip and disconnect the ventilation hose.

    2. Unlock the hose clamp and remove the air cleaner hose assembly.

  7. REMOVE THROTTLE BODY ASSEMBLY


    1. w/ Stud Bolt:


      1. A0042Y9

        Disconnect the throttle body assembly connector.

      2. Slide the 2 clips and disconnect the 2 water by-pass hoses from the throttle body assembly.

      3. Remove the 2 bolts, 2 nuts and throttle body assembly from the intake manifold.

    2. w/o Stud Bolt:


      1. A0040S6

        Disconnect the throttle body assembly connector.

      2. Slide the 2 clips and disconnect the 2 water by-pass hoses from the throttle body assembly.

      3. Remove the 4 bolts and throttle body assembly from the intake manifold.

    3. A0041CI

      Remove the gasket from the intake manifold.