HYBRID / BATTERY CONTROL SERVICE DATA

Reserve Tank Cap (for Inverter)
Item Specified Condition
Standard value (for brand-new cap)

94 to 122 kPa (1.0 to 1.2 kgf/cm2, 13.6 to 18 psi)

Minimum standard value (for used cap)

94 kPa (1.0 kgf/cm2, 13.6 psi)

Relay
Item Tester Connection Specified Condition

IGCT relay

Resistance

3 - 5

10 kΩ or higher

(Auxiliary battery voltage is not applied between terminals 1 and 2)

3 - 5

Below 1 Ω

(Auxiliary battery voltage is applied between terminals 1 and 2)

Charge Indicator
Tester Connection Switch Condition Specified Condition
2 (+B1) - 4 (PILB) Auxiliary battery positive (+) → Terminal 2 (+B1) Auxiliary battery negative (-) → Terminal 4 (PILB) Charging indicator illuminates
Auxiliary battery voltage is not applied between terminals 2 (+B1) and 4 (PILB) Charging indicator not illuminates
1 (LP) - 5 (LDLP) Not pushed Below 1 Ω
Pushed 10 kΩ or higher
Charge Cable
Item Tester Connection Specified Condition
Charge Cable 1 - 1 Below 1 Ω
2 - 2
3 - 3
1 - 2 5 MΩ or higher
1 - 3
2 - 3
t1-5 (PISW) - t1-3 (GND)

Below 1 V

(Latch release button (PISW) is pressed)

Below 1 V

(Latch release button (PISW) is not pressed)

t1-5 (PISW) - t1-3 (GND)

430 to 530 Ω

(Latch release button (PISW) is pressed)

135 to 165 Ω

(ALatch release button (PISW) is not pressed)

Hybrid Battery Junction Block

SMRB

Resistance

w2-1 (+) - T4-1 (CBI)

10 kΩ or higher

(Auxiliary battery voltage is not applied between terminals c9-1 (SMRB) and c9-2 (GND1))

Below 1 Ω

(Auxiliary battery voltage is applied between terminals c9-1 (SMRB) and c9-2 (GND1))

c9-1 (SMRB) - c9-2 (GND1) 19.0 to 35.5 Ω (at -40 to 80°C (-40 to 176°F))

SMRG

Resistance

q8-1 (-) - T3-1 (CEI)

10 kΩ or higher

(Auxiliary battery voltage is not applied between terminals o10-1 (SMRG) and o10-2 (GND0))

Below 1 Ω

(Auxiliary battery voltage is applied between terminals o10-1 (SMRG) and o10-2 (GND0))

o10-1 (SMRG) - o10-2 (GND0) 19.0 to 35.5 Ω (at -40 to 80°C (-40 to 176°F))

SMRP

Resistance

T3-1 (CEI) - q8-1 (-)

10 kΩ or higher

(Auxiliary battery voltage is not applied between terminals o9-1 (SMRP) and o9-2 (GND2))

28.5 to 31.5 Ω

(Auxiliary battery voltage is applied between terminals o9-1 (SMRP) and o9-2 (GND2))

o9-1 (SMRP) and o9-2 (GND2) 112 to 274 Ω (at -40 to 80°C (-40 to 176°F))

CHRB

Resistance

T4-1 (CBI) - a3-6 (DCHB)

10 kΩ or higher

(Auxiliary battery voltage is not applied between terminals o9-5 (CHRB) - o9-4 (GND))

Below 1 Ω

(Auxiliary battery voltage is applied between terminals o9-5 (CHRB) - o9- 4 (GND))

o9-5 (CHRB) - o9-4 (GND) 112 to 274 Ω (at -40 to 80°C (-40 to 176°F))

CHRG

Resistance

T3-1 (CEI) - a3-6 (DCHG)

10 kΩ or higher

(Auxiliary battery voltage is not applied between terminals o9-3 (CHRG) - o9-4 (GND))

Below 1 Ω

(Auxiliary battery voltage is applied between terminals o9-3 (CHRG) - o9- 4 (GND))

o9-3 (CHRG) - o9-4 (GND) 112 to 274 Ω (at -40 to 80°C (-40 to 176°F))
Service plug grip
Service plug grip Always Below 1 Ω