STEERING COLUMN ASSEMBLY INSTALLATION


  1. INSPECT STEERING COLUMN ASSEMBLY


    1. Inspect the bushings.


      1. A0040U3E01
        Text in Illustration
        *1 Bushing

        Check that the 2 bushings are securely installed to the steering column assembly.

        If the 2 bushings are installed improperly, replace the steering column assembly with a new one.

      2. Check the 2 bushings for deformation and damage.

        If the bushings are deformed or damaged, replace the steering column assembly with a new one.

    2. Inspect the capsules.


      1. A0042P7E01
        Text in Illustration
        *1 Capsule

        Check that the 2 capsules are securely installed to the steering column assembly as shown in the illustration.

        Standard Dimension
        A B
        2 mm (0.0787 in.) 17 mm (0.669 in.)

        If the capsules are not positioned as specified, replace the steering column assembly with a new one.

      2. Check the 2 capsules for deformation and damage.

        If either of the capsules is deformed, loose, missing or damaged, replace the steering column assembly with a new one.

  2. INSTALL NO. 1 STEERING COLUMN PROTECTOR (for RHD)


    1. Install the No. 1 steering column protector to the steering column assembly with the bolt.

      Torque:
      19 N*m  { 189 kgf*cm, 14 ft.*lbf }

  3. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY


    1. A0043EXE02
      Text in Illustration
      *a Matchmark

      Align the matchmarks on the No. 2 steering intermediate shaft assembly and steering column assembly to install the No. 2 steering intermediate shaft assembly.

    2. Install the bolt.

      Torque:
      35 N*m  { 359 kgf*cm, 26 ft.*lbf }

  4. INSTALL STEERING POST ASSEMBLY


    1. Install the steering post assembly with the bolt and 2 nuts.

      Torque:
      Bolt
      36 N*m  { 367 kgf*cm, 27 ft.*lbf }
      Nut
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

      Note

      There are two different bolt sizes (12 mm (0.472 in.) or 14 mm (0.551 in.)) available.

    2. Connect the connectors and engage the wire harness clamps to the steering post assembly.

    3. Connect the connector to the power steering ECU assembly.

    4. A0042KAE01
      Text in Illustration
      *1 Lock Lever
      *2 Lock of the Lock Lever

      Connect the connector to the power steering ECU assembly.

      Tech Tips

      As shown in the illustration, return the lock lever to its original position to connect the connector and securely push in the lock of the lock lever.

    5. Engage the 2 wire harness clamps.

  5. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY


    1. A0043WYE02
      Text in Illustration
      *a Matchmark

      Align the matchmarks on the No. 2 steering intermediate shaft assembly and steering intermediate shaft to connect the No. 2 steering intermediate shaft assembly to the steering intermediate shaft.

    2. Install the bolt.

      Torque:
      35 N*m  { 357 kgf*cm, 26 ft.*lbf }

  6. INSTALL COLUMN HOLE COVER SILENCER SHEET


    1. Install the column hole cover silencer sheet with the 2 clips.

    2. Install the floor carpet.

  7. INSTALL NO. 1 AIR DUCT SUB-ASSEMBLY


    1. Engage the 2 claws to install the No. 1 air duct sub-assembly.

  8. INSTALL NO. 1 HEATER TO REGISTER DUCT


    1. Install the No. 1 heater to register duct with the 3 clips.

  9. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY (for LHD)

    Click here

  10. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY (for RHD)

    Click here

  11. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY

    Click here

  12. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

  13. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY


    1. Using pliers, expand the clamp.

    2. While holding the clamp expanded, install the turn signal switch assembly with spiral cable sub-assembly to the steering column assembly and engage the claw.

    3. Return the clamp to its original position.

    4. Connect the connectors to the turn signal switch assembly with spiral cable sub-assembly.

  14. INSTALL UPPER STEERING COLUMN COVER


    1. A004405

      Engage the 2 claws and 2 pins to install the upper steering column cover.

  15. INSTALL LOWER STEERING COLUMN COVER

    Note

    If the lower steering column cover is installed in the incorrect order, it will not be possible to assemble the lower steering column cover.


    1. A0041ND

      Engage the 2 claws to install the lower steering column cover.

    2. A00404U

      Engage the 4 claws.

    3. A0041Q6

      Engage the 2 claws.

      Tech Tips

      Press the area around the claws to engage them.

  16. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

  17. ADJUST SPIRAL CABLE WITH SENSOR SUB-ASSEMBLY


    1. Check that the power switch is off.

    2. Check that the cable is disconnected from the negative (-) auxiliary battery terminal.

      CAUTION:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.

    3. A0043LN

      Rotate the spiral cable counterclockwise slowly by hand until it stops.

      Note

      Do not turn the spiral cable using the airbag wire harness.

    4. A0042JHE02
      Text in Illustration
      *a Alignment Mark

      Rotate the spiral cable clockwise approximately 2.5 turns to align the marks.

      Note

      Do not turn the spiral cable using the airbag wire harness.

      Tech Tips

      The spiral cable will rotate approximately 2.5 turns to both the left and right from the center.

  18. INSTALL STEERING WHEEL ASSEMBLY


    1. A0043AGE02
      Text in Illustration
      *a Matchmark

      Align the matchmarks on the steering wheel assembly and steering main shaft.

    2. Install the steering wheel assembly set nut.

      Torque:
      50 N*m  { 510 kgf*cm, 37 ft.*lbf }

    3. Connect the connectors to the spiral cable sub-assembly.

  19. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

  20. INSTALL STEERING PAD

    Click here

  21. INITIALIZE ROTATION ANGLE SENSOR AND CALIBRATE TORQUE SENSOR ZERO POINT

    Click here