REAR BRAKE INSTALLATION

Tech Tips


  • Use the same procedure for the LH side and RH side.

  • The following procedure is for the LH side.


  1. INSTALL REAR DISC


    1. A0043NIE06
      Text in Illustration
      *a Matchmark

      Align the matchmarks of the disc and axle hub, and install the disc.

      Note

      When replacing the disc with a new one, select the installation position where the rear disc has minimal runout.

  2. INSTALL DISC BRAKE CYLINDER MOUNTING


    1. A0041CD

      Install the disc brake cylinder mounting to the axle beam with the 2 bolts.

      Torque:
      57 N*m  { 585 kgf*cm, 42 ft.*lbf }

  3. INSTALL REAR DISC BRAKE BUSHING DUST BOOT


    1. A0043QS

      Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bushing dust boots.

      Text in Illustration
      A0040ED Lithium Soap Base Glycol Grease

      Tech Tips

      Apply at least 0.3 g (0.01 oz.) of lithium soap base glycol grease to each rear disc brake bushing dust boot.

    2. A0041G7

      Install the 2 rear disc brake bushing dust boots to the disc brake cylinder mounting.

  4. INSTALL REAR DISC BRAKE PAD GUIDE PIN


    1. A0041B4

      Apply a light layer of lithium soap base glycol grease to the sliding and sealing surfaces of the 2 rear disc brake pad guide pins.

      Text in Illustration
      A0040ED Lithium Soap Base Glycol Grease
    2. A00438U

      Install the 2 rear disc brake pad guide pins to the disc brake cylinder mounting.

  5. INSTALL REAR DISC BRAKE PAD SUPPORT PLATE


    1. A004087

      Install the 2 rear disc brake pad support plates to the disc brake cylinder mounting.

      Note

      Be sure to install each rear disc brake pad support plate in the correct position and direction.

  6. INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM


    1. A00402V

      Apply disc brake grease to the back plate of the rear disc brake pads.

      Text in Illustration
      A00413R Disc Brake Grease
    2. A00428IE01
      Text in Illustration
      *1 Rear No. 1 Disc Brake Anti-squeal Shim
      *2 Rear No. 2 Disc Brake Anti-squeal Shim

      Install the rear No. 1 disc brake anti-squeal shim and rear No. 2 disc brake anti-squeal shim to each rear disc brake pad.

      Note


      • When replacing worn pads, the anti-squeal shims must be replaced together with the pads.

      • Apply disc brake grease to the area that contacts the anti-squeal shim.

      • Disc brake grease may seep out slightly from the areas where the anti-squeal shims are installed.

      • Make sure that disc brake grease is not applied onto the lining surface.

  7. INSTALL REAR DISC BRAKE PAD


    1. A0040DA

      Install the 2 rear disc brake pads to the disc brake cylinder mounting.

      Note

      There should be no oil or grease on the friction surfaces of the disc brake pads or the rear disc.

    2. A0041MJ

      Install the 2 anti-squeal springs to the rear disc brake pads.

      Note


      • When replacing the rear disc brake pads with new ones, make sure to replace the anti-squeal springs at the same time.

      • Be sure to install the anti-squeal springs into the rear disc brake pad installation holes as far as they will go.

  8. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY


    1. A0042CZE01

      To compensate for pad lining thickness, use SST to adjust the protrusion of the rear disc brake piston by turning it.

      SST
      09719-12010   ( 09719-01030 )

      Note


      • Place the disc between the 2 brake pads and determine the piston return value.

      • Turn the rear disc brake piston to the position where the protrusion on the rear disc brake pad lines up properly with the piston groove.

    2. A0043EFE04
      Text in Illustration
      *a Hold
      *b Turn

      Hold the rear disc brake cylinder pad guide pin, and install the rear disc brake cylinder assembly to the disc brake cylinder mounting with the 2 bolts.

      Torque:
      34 N*m  { 350 kgf*cm, 25 ft.*lbf }

      Note


      • Install the rear disc brake cylinder assembly while holding both of the rear disc brake pads because the anti-squeal springs may fall off the rear disc brake pads.

      • Be sure that the anti-squeal springs are installed to the rear disc brake pads.

  9. CONNECT REAR FLEXIBLE HOSE


    1. A0041X5

      Connect the rear flexible hose to the rear disc brake cylinder assembly with a new union bolt and a new gasket.

      Torque:
      33 N*m  { 340 kgf*cm, 25 ft.*lbf }

      Tech Tips

      Install the flexible hose lock securely into the lock hole in the disc brake cylinder.

  10. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY


    1. A00424NE03
      Text in Illustration
      *1 No. 3 Parking Brake Cable Assembly
      *2 Clip

      Install the No. 3 parking brake cable assembly to the rear disc brake cylinder assembly.

      Tech Tips

      Be sure to engage the No. 3 parking brake cable assembly clip onto the rear disc brake cylinder assembly as shown in the illustration.

    2. A0041YXE02

      Connect the No. 3 parking brake cable assembly to the rear disc brake cylinder assembly.

  11. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL


    1. Connect the cable to the negative (-) auxiliary battery terminal Click here.

    2. Perform the following procedure if air bleeding is not necessary:


      1. Connect the reservoir level switch connector.

      2. Clear the DTCs Click here.

  12. BLEED BRAKE LINE


    1. A003ZZU

      Disengage the 3 claws and 3 guides, and remove the center cowl top ventilator cover.

    2. Bleed brake line.


      1. A0043HU

        Remove the brake master cylinder reservoir filler cap assembly.

      2. Add brake fluid into the reservoir between MAX and MIN level on the brake fluid reservoir.

        Brake fluid
        SAE J1703 or FMVSS No. 116 DOT3

      3. Connect the GTS to the DLC3 and turn the power switch on (IG).

      4. Turn the GTS on and enter the following menus: Chassis / ABS/VSC/TRC / Air Bleeding.

      5. Select "Usual air bleeding" on the GTS display, and bleed air from the brake fluid following the instructions on the GTS.

      6. After air bleeding, tighten each bleeder plug.

        Torque:
        front bleeder plug
        8.3 N*m  { 85 kgf*cm, 73 in.*lbf }
        rear bleeder plug
        11 N*m  { 112 kgf*cm, 8 ft.*lbf }

      7. Clear the DTCs Click here.

      8. Turn the GTS off and turn the power switch off.

    3. Inspect for brake fluid leaks.

    4. Install the brake master cylinder reservoir filler cap.

    5. Engage the 3 claws and 3 guides to install the center cowl top ventilator cover.

  13. ADJUST PARKING BRAKE

    Click here

  14. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY (for LHD)


    1. Connect each connector.

    2. Engage the clamp.

    3. Engage the 2 guides and claw to connect the hood lock control cable.

    4. A00412T

      Engage the 6 claws and clip.

    5. Install the lower instrument panel finish panel assembly with the screw <C>.

  15. INSTALL COWL SIDE TRIM BOARD LH (for LHD)


    1. Engage the 2 clips.

    2. Install the cowl side trim board LH with the clip.

  16. INSTALL FRONT DOOR SCUFF PLATE LH (for LHD)


    1. Engage the 10 claws to install the front door scuff plate LH.

  17. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (for RHD)


    1. Connect each connector.

    2. Engage the guide and 2 claws.

    3. Install the No. 1 instrument panel under cover sub-assembly with the screw <D>.

  18. INSTALL REAR WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }