REAR BRAKE REMOVAL

Note


  • When the brake pedal is first depressed after replacing the brake pads or pushing back the disc brake piston, DTC C1214 may be output. As there is no malfunction, clear the DTC.

  • While the auxiliary battery is connected, even if the power switch is off, the brake control system activates when the brake pedal is depressed or the door courtesy switch is turned on. Therefore, even if only brake pads are to be removed and installed, be sure to perform the Disable Brake Control procedure and disconnect the cable from the negative (-) terminal of the auxiliary battery before beginning work.

Tech Tips


  • Use the same procedure for the LH side and RH side.

  • The following procedure is for the LH side.


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work Click here.

  2. DISABLE BRAKE CONTROL


    1. Wait at least 2 minutes after the power switch off.

      Note

      When the brake pedal is depressed or the door courtesy switch is turned on even if the power switch is off, the brake control system activates. Therefore do not depress the brake pedal or open/close the doors until the reservoir level switch connector is disconnected.

    2. A00449B

      Disconnect the reservoir level switch connector with the parking brake applied.

    3. Disconnect the cable from the negative (-) auxiliary battery terminal Click here.

    4. Depress the brake pedal 40 times or more to return all the fluid in the accumulator back to the reservoir.

    5. Check that the brake pedal cannot be further depressed.

    6. Release the parking brake.

  3. REMOVE REAR WHEEL

  4. DRAIN BRAKE FLUID

    Note

    If brake fluid leaks onto any painted surface, immediately wash it off.

  5. REMOVE FRONT DOOR SCUFF PLATE LH (for LHD)


    1. A0042VN

      Disengage the 10 claws and remove the front door scuff plate LH.

  6. REMOVE COWL SIDE TRIM BOARD LH (for LHD)


    1. A0042AR

      Remove the clip.

    2. Disengage the 2 clips and remove the cowl side trim board LH.

  7. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY (for LHD)


    1. A0041MT

      Remove the screw <C>.

    2. A00438O

      Disengage the 6 claws and clip as shown in the illustration.

    3. A00436H

      Disengage the claw and 2 guides and disconnect the hood lock control cable.

    4. Disconnect each connector and clamp, and remove the lower instrument panel finish panel assembly.

  8. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (for RHD)


    1. A0042XI

      Remove the screw <D>.

    2. Disengage the 2 claws and guide.

    3. Disconnect each connector and remove the No. 1 instrument panel under cover sub-assembly.

  9. LOOSEN PARKING BRAKE CABLE


    1. Completely release the parking brake pedal.

    2. A0040PUE01
      Text in Illustration
      *1 Lock Nut
      *2 Adjusting Nut

      Loosen the lock nut and adjusting nut to completely release the parking brake cable.

  10. DISCONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY


    1. A0041YXE01

      Separate the No. 3 parking brake cable assembly from the rear disc brake cylinder assembly.

    2. A0042KXE03
      Text in Illustration
      *1 No. 3 Parking Brake Cable Assembly
      *2 Clip
      *3 Offset Wrench (14 mm)

      Separate the No. 3 parking brake cable assembly from the rear disc brake cylinder assembly.

      Tech Tips

      Insert an offset wrench (14 mm) at the base of the No. 3 parking brake cable assembly as shown in the illustration to disengage the clip. Pull out the No. 3 parking brake cable assembly from the rear disc brake cylinder assembly.

  11. SEPARATE REAR FLEXIBLE HOSE


    1. A0041X5

      Remove the union bolt and gasket, and separate the rear flexible hose from the rear disc brake cylinder assembly.

  12. REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY


    1. A0043EFE04
      Text in Illustration
      *a Hold
      *b Turn

      Hold the rear disc brake pad guide pin, and remove the 2 bolts and rear disc brake cylinder assembly.

      Note

      Remove the rear disc brake cylinder assembly while holding both of the rear disc brake pads because the anti-squeal springs may fall off the rear disc brake pads.

  13. REMOVE REAR DISC BRAKE PAD


    1. A00412S

      Remove the 2 anti-squeal springs from the rear disc brake pads.

    2. Remove the 2 rear disc brake pads from the disc brake cylinder mounting.

  14. REMOVE REAR DISC BRAKE ANTI-SQUEAL SHIM


    1. A00428IE01
      Text in Illustration
      *1 Rear No. 1 Disc Brake Anti-squeal Shim
      *2 Rear No. 2 Disc Brake Anti-squeal Shim

      Remove the rear No. 1 disc brake anti-squeal shim and rear No. 2 disc brake anti-squeal shim from each rear disc brake pad.

  15. REMOVE REAR DISC BRAKE PAD SUPPORT PLATE


    1. A0043OL

      Remove the 2 rear disc brake pad support plates from the disc brake cylinder mounting.

      Note

      Each rear disc brake pad support plate has a different shape. Be sure to put an identification mark on each rear disc brake pad support plate so that it can be installed to its original position.

  16. REMOVE REAR DISC BRAKE PAD GUIDE PIN


    1. A00438U

      Remove the 2 rear disc brake pad guide pins from the disc brake cylinder mounting.

  17. REMOVE REAR DISC BRAKE BUSHING DUST BOOT


    1. A0041G7

      Remove the 2 rear disc brake bushing dust boots from the disc brake cylinder mounting.

  18. REMOVE DISC BRAKE CYLINDER MOUNTING


    1. A0041CD

      Remove the 2 bolts and disc brake cylinder mounting from the axle beam.

  19. REMOVE REAR DISC


    1. A0043NIE06
      Text in Illustration
      *a Matchmark

      Remove the rear disc.

      Tech Tips

      Place matchmarks on the disc and axle hub.