BRAKE PEDAL (for LHD) INSTALLATION


  1. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY


    1. A00441C

      Install the nut to the brake pedal support assembly.

    2. A0043X2

      Install the brake pedal support assembly with the 4 nuts.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }
    3. A0043LO

      Engage the clamp and connect the connector to the brake pedal stroke sensor assembly.

    4. A0041T6E01
      Text in Illustration
      *1 Bolt Size

      Install the brake pedal support assembly to the instrument panel reinforcement with the bolt.

      Bolt Type Bolt Size
      Bolt A 14 mm (0.551 in.)
      Bolt B 12 mm (0.472 in.)
      Torque:
      for Bolt A
      14 N*m  { 140 kgf*cm, 10 ft.*lbf }
      for Bolt B
      24 N*m  { 241 kgf*cm, 17 ft.*lbf }

      Tech Tips

      Two types of bolts each with a different torque specification can be used.

  2. INSTALL INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY


    1. A0041D4

      Install the instrument panel junction block assembly with the bolt and nut.

      Torque:
      14 N*m  { 138 kgf*cm, 10 ft.*lbf }

  3. INSTALL PUSH ROD PIN


    1. Apply lithium soap base glycol grease to the push rod pin and installation hole of the brake pedal support assembly.

    2. A00427O

      Install the push rod pin and a new clip to connect the push rod clevis to the brake pedal support assembly.

  4. INSTALL BRAKE PEDAL RETURN SPRING


    1. A00437N

      Install the brake pedal return spring to the brake pedal support assembly and push rod pin.

  5. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER

  6. INSTALL STOP LIGHT SWITCH ASSEMBLY


    1. A0042RM

      Insert the stop light switch assembly until the threaded sleeve hits the pedal.

      Note

      When inserting the stop light switch assembly, support the pedal from behind so that the pedal is not pushed in.

    2. A00439XE01

      Make a quarter turn clockwise to install the stop light switch assembly.

      Torque:
      1.5 N*m  { 15 kgf*cm, 13 in.*lbf, or less }

      Note

      When inserting the stop light switch assembly, support the pedal from behind so that the pedal is not pushed in.

    3. Connect the connector.

    4. Check the protrusion of the plunger.

      Protrusion of Plunger
      Area Measurement
      a 0.5 to 2.6 mm (0.0197 to 0.102 in.)

      If the protrusion is not as specified, recheck switch installation and inspect brake pedal adjustment if necessary Click here for LHD or Click here for RHD).

      Note

      Do not depress or support the brake pedal.

  7. INSTALL UPPER INSTRUMENT PANEL ASSEMBLY

    Click here

  8. INSPECT AND ADJUST BRAKE PEDAL

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  9. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY


    1. Connect each connector.

    2. Engage the guide and claw.

    3. Install the No. 1 instrument panel under cover sub-assembly with the 2 screws <D>.

  10. PERFORM INITIALIZATION AND CALIBRATION OF LINEAR SOLENOID VALVE

    Click here