BRAKE BOOSTER PUMP REMOVAL


  1. DISABLE BRAKE CONTROL (for RHD)


    1. Wait at least 2 minutes after the power switch off.

      Note

      When the brake pedal is depressed or the door courtesy switch is turned on even if the power switch is off, the brake control system activates. Therefore do not depress the brake pedal or open/close the doors until the reservoir level switch connector is disconnected.

    2. A00449B

      Disconnect the reservoir level switch connector with the parking brake applied.

    3. Disconnect the cable from the negative (-) auxiliary battery terminal Click here.

    4. Depress the brake pedal 40 times or more to return all the fluid in the accumulator back to the reservoir.

    5. Check that the brake pedal cannot be further depressed.

    6. Release the parking brake.

  2. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY (for RHD)

    Click here

  3. REMOVE COWL BODY MOUNTING REINFORCEMENT RH (for RHD)


    1. A0042J0

      Remove the 3 bolts and cowl body mounting reinforcement RH.

  4. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY (for RHD)


    1. A0043SF

      Disengage the clamp and separate the wire harness from the outer cowl top panel sub-assembly.

    2. A00422BE01

      Disengage the clamp*1 and disconnect the connector (w/ Windshield Deicer).

    3. Disengage the clamp*2 and separate the wire harness from the outer cowl top panel sub-assembly.

    4. A0043QY

      Disengage the claw and bend the No. 1 heater air duct splash shield seal.

    5. A0043RA

      Disengage the claw and bend the water guard plate RH.

    6. A0041EP

      Remove the 9 bolts and outer cowl top panel sub-assembly.

  5. DRAIN BRAKE FLUID (for RHD)

    Note

    If brake fluid leaks onto any painted surface, immediately wash it off.

  6. REMOVE BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY (for LHD)

    Click here

  7. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

    Click here

  8. REMOVE NO. 5 BRAKE ACTUATOR BRACKET (for RHD)


    1. A0041H6

      Remove the 2 nuts and No. 5 brake actuator bracket.

    2. Separate the wire harness clamp.

  9. REMOVE BRAKE BOOSTER PUMP ASSEMBLY WITH BRACKET


    1. A0043W1

      Disconnect the 2 connectors and separate the clamp from the brake booster pump assembly.

    2. A0043JCE02
      Text in Illustration
      *1 Brake Actuator Hose
      *2 No. 1 Brake Tube Clamp Bracket
      *3 No. 7 Brake Tube Clamp
      *4 Front No. 1 Brake Tube

      Move the clip and disconnect the brake actuator hose from the brake booster pump assembly (for RHD).

    3. Remove the 2 bolts, No. 7 brake tube clamp and No. 1 brake tube clamp bracket.

    4. Using a union nut wrench, disconnect the front No. 1 brake tube.

    5. A00414WE03
      Text in Illustration
      *A for LHD
      *B for RHD
      *1 Wire Harness Clamp
      *2 Fuel Line
      *3 Front No. 4 Brake Tube

      Separate the wire harness clamp, 2 fuel lines and front No. 4 brake tube from the brake actuator bracket assembly.

    6. A00426W

      Remove the 3 nuts and brake booster pump assembly with bracket.

  10. REMOVE BRAKE BOOSTER PUMP ASSEMBLY


    1. A004102E01
      Text in Illustration
      *1 Nut
      *2 Brake Actuator Case Collar
      *3 Brake Booster Pump Bushing
      *4 Brake Actuator Bracket Assembly
      *5 Brake Booster Pump Assembly

      Remove the 2 nuts, 2 brake booster pump bushings, 2 brake actuator case collars and brake booster pump assembly from the brake actuator bracket assembly.