SIDE MOULDING (for Rear Door) INSTALLATION

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.


  1. INSTALL REAR DOOR OUTSIDE MOULDING LH


    1. Install 5 new clips to the rear door outside moulding.

    2. Attach the 5 clips to install the rear door outside moulding.

    3. Install a nose piece to an air riveter or hand riveter.

    4. Insert the mandrel part of a new rivet into the nose piece.

    5. A01J55V

      Using the riveter, install the 3 rivets as shown in the illustration.

      Tech Tips

      If the rivet cannot be cut, pull it once and cut it.

      Note


      • A01J68OE15

        Do not pry the rivet with the riveter as this will cause damage to the riveter and mandrel.

        Text in Illustration
        *1 Riveter
        *2 Mandrel
        *a INCORRECT
        *b CORRECT
      • A01J3QWE14

        Confirm that the rivets are seated properly against the rear door outside moulding.

      • Do not tilt the riveter when installing the rivet to the rear door outside moulding.

      • Do not leave any space between the rivet head and rear door outside moulding.

        Text in Illustration
        *1 Riveter
        *a INCORRECT
        *b CORRECT
      • A01J6COE13

        Do not leave any space between the rear door outside moulding and rear door panel. Firmly hold together the 2 items while installing the rivet.

        Text in Illustration
        *1 Riveter
        *a INCORRECT
        *b CORRECT

  2. INSTALL REAR DOOR SERVICE HOLE COVER LH


    1. Apply new butyl tape to the rear door panel.

    2. A01J31XE01
      Text in Illustration
      *a Reference Point

      Pass the rear door inside locking cable, rear door lock remote control cable and wire harness through a new rear door service hole cover, and then attach the rear door service hole cover using the reference points on the rear door panel.

      Note


      • Securely install the rear door service hole cover to prevent wrinkles and air bubbles.

      • There should be no wrinkles or folds after installing the rear door service hole cover.

      • After installing the rear door service hole cover, check the seal quality.

  3. INSTALL REAR DOOR NO. 2 TRIM BRACKET


    1. Install the rear door No. 2 trim bracket with the 2 screws.

  4. INSTALL REAR DOOR INSIDE HANDLE SUB-ASSEMBLY LH


    1. A01J3I1

      Connect the rear door inside locking cable and rear door lock remote control cable to the rear door inside handle.

    2. Attach the 2 guides as indicated by the arrow in the illustration, and then attach the claw to install the rear door inside handle.

  5. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY LH


    1. Attach the 10 clips to install the rear door trim board.

    2. Install the screw.

  6. INSTALL DOOR PULL HANDLE


    1. Install the door pull handle with the screw.

  7. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL


    1. Connect the connector.

    2. Attach the 2 claws and 2 clips to install the rear power window regulator switch assembly with rear door armrest base panel.