WINDSHIELD GLASS INSTALLATION


  1. INSTALL WINDSHIELD GLASS SPACER


    1. Apply Primer G to the glass where the spacers will be installed.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Install 2 new spacers onto the glass as shown in the illustration.

      A01J6UCE01
      Standard
      Area Specified Condition
      a 7.7 mm (0.303 in.)
      b 40.0 mm (1.575 in.)

  2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER

    A01J6E0E03

    1. Install 2 new stoppers to the vehicle body as shown in the illustration.

  3. INSTALL WINDOW GLASS ADHESIVE DAM


    1. Apply Primer G to the glass where the glass adhesive dams will be installed.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area), but exclude the spacer area A as shown in the illustration.

      A01J329E01
      Standard
      Area Specified Condition
      a 7.0 mm (0.276 in.)

  4. INSTALL WINDSHIELD GLASS

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    1. Position the glass.


      1. Using suction cups, place the glass in the correct position.

      2. Check that the entire contact surface of the glass rim is perfectly even.

      3. Place matchmarks on the glass and vehicle body on the locations indicated in the illustration.

        Tech Tips


        • Placing matchmarks is only necessary when installing new glass. If it is the reused glass, matchmarks should already be present.

        • When reusing the glass, check and correct the matchmark positions.

        Note

        Check that the stoppers are attached to the vehicle body correctly.

      4. Using suction cups, remove the glass.

    2. A01J5KBE04

      Using a brush, apply Primer M to the exposed part of the vehicle body.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Do not apply primer to the adhesive.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    3. Using a brush or sponge, apply Primer G to the contact surface of the glass.

      A01J7G9E01

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    4. Apply adhesive to the glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.

        Tech Tips

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the glass as shown in the illustration.

        A01J6SXE01
        Standard
        Area Specified Condition
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)
        c 3.0 mm (0.118 in.)
        d 18.3 mm (0.720 in.)
    5. A01J49EE04

      Install the glass to the vehicle body.


      1. Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.

      2. Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.

        Note


        • Check that the stoppers are attached to the vehicle body correctly.

        • Check that the vehicle body and glass have a small gap between them.

      3. Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.

  5. INSTALL WINDSHIELD MOULDING OUTER UPPER

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    1. Using a brush or sponge, apply Primer G to the glass where a new moulding will be installed.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Align the moulding's marks with glass notches and install the moulding before the adhesive dries.

      Note

      Do not drive the vehicle for the amount of time written in the table below.

      Minimum Time
      Temperature Minimum Time Prior to Driving Vehicle
      35°C (95°F) 1 hour 30 minutes
      20°C (68°F) 5 hours
      5°C (41°F) 24 hours

  6. INSTALL COWL TOP VENTILATOR LOUVER LH


    1. A01J5A6

      Attach the 5 guides to install the cowl top ventilator louver LH.

    2. Install the clip.

  7. INSTALL COWL TOP VENTILATOR LOUVER RH


    1. A01J69V

      Attach the 5 claws and 5 guides to install the cowl top ventilator louver RH.

    2. Install the clip.

  8. INSTALL HOOD TO COWL TOP SEAL

    A01J6FFE03

    1. Attach the 9 clips and install the seal.

  9. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH


    1. Operate the wiper and stop the front wiper motor and link at the automatic stop position.

    2. A01J30WE01
      Text in Illustration
      *1 Wiper Arm Serrations
      *2 Wire Brush
      *3 Wiper Pivot Serrations

      Clean the wiper arm serrations.

    3. When reusing the front wiper motor and link assembly.


      1. Clean the wiper pivot serrations with a wire brush.

    4. A01J5Y2E01
      Text in Illustration
      *1 Mark for Blade Position
      *a Upper Limit
      *b 10 mm (0.393 in.)
      *c Lower Limit

      Position the blade tip within the range shown in the illustration.

      Tech Tips

      The blade position is indicated by the mark on the glass.

    5. Install the front wiper arm and blade assembly RH with the nut.

      Torque:
      20.5 N*m  { 209 kgf*cm, 15 ft.*lbf }

      Tech Tips

      Hold the arm hinge by hand when tightening the nut.

    6. Operate the front wipers while spraying washer fluid on the windshield glass. Make sure that the front wipers function properly and the wipers do not come into contact with the vehicle body.

  10. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH


    1. Operate the wiper and stop the front wiper motor and link at the automatic stop position.

    2. A01J30WE01
      Text in Illustration
      *1 Wiper Arm Serrations
      *2 Wire Brush
      *3 Wiper Pivot Serrations

      Clean the wiper arm serration.

    3. When reusing the front wiper motor and link assembly.


      1. Clean the wiper pivot serrations with a wire brush.

    4. A01J621E01
      Text in Illustration
      *1 Mark for Blade Position
      *a Upper Limit
      *b 10 mm (0.393 in.)
      *c Lower Limit

      Position the blade tip within the range shown in the illustration.

      Tech Tips

      The blade position is indicated by the mark on the glass.

    5. Install the front wiper arm and blade assembly RH with the nut.

      Torque:
      20.5 N*m  { 209 kgf*cm, 15 ft.*lbf }

      Tech Tips

      Hold the arm hinge by hand when tightening the nut.

  11. INSTALL FRONT WIPER ARM HEAD CAP


    1. Install the front wiper arm head cap.

      Tech Tips

      Use the same procedure for both front wiper arm head caps.

  12. INSTALL ROOF HEADLINING ASSEMBLY

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    1. Place the roof headlining into the vehicle as shown in the illustration.

      Note

      Be careful not to damage the roof headlining when placing it.

    2. Attach the 5 fasteners to install the roof headlining.

    3. Install the 7 clips.

    4. Connect the connectors and attach the 4 clamps.

    5. Attach the 4 clamps to the front pillar.

  13. REMOVE ASSIST GRIP

    Tech Tips

    Use the same procedure for all assist grips.


    1. Install the assist grip with the 2 screws.

    2. Attach the 4 claws to close the 2 covers.

  14. INSTALL VISOR HOLDER LH


    1. Attach the 2 claws to install the visor holder.

    2. Install the screw.

  15. INSTALL VISOR HOLDER RH

    Tech Tips

    Use the same procedure described for the LH side.

  16. INSTALL VISOR ASSEMBLY LH


    1. Install the visor with the 2 screws.

    2. Attach the guide.

  17. INSTALL VISOR ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  18. INSTALL ROOM NO. 1 LIGHT ASSEMBLY

    A01J68P

    1. Connect the light connector.

    2. Install the room light with the 2 screws.

  19. INSTALL ROOM NO. 1 LIGHT LENS

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    1. Attach the 4 claws to install the lens.

  20. INSTALL MAP LIGHT ASSEMBLY


    1. Connect the connector.

    2. Attach the 2 guides and claw.

    3. Install the 2 screws to install the map light assembly.

  21. INSTALL FRONT PILLAR GARNISH LH


    1. Attach the 2 guides and 2 clips to install the front pillar garnish.

  22. INSTALL FRONT PILLAR GARNISH RH

    Tech Tips

    Use the same procedure described for the LH side.

  23. INSTALL ASSIST GRIP SUB-ASSEMBLY FRONT

    Tech Tips

    Use the same procedure for both assist grip.


    1. Install the assist grip with the 2 screws.

  24. INSTALL FRONT DOOR OPENING TRIM LH

    A01J5JYE01
    Text in Illustration
    *1 Paint Mark
    *2 Mark Position

    1. Align the paint mark on the front door opening trim with the mark position on the vehicle and install the front door opening trim as shown in the illustration.

  25. INSTALL FRONT DOOR OPENING TRIM RH

    Tech Tips

    Use the same procedure described for the LH side.

  26. INSTALL INNER REAR VIEW MIRROR ASSEMBLY


    1. A01J7B0E01
      Text in Illustration
      *1 Cover
      *2 Claw

      w/o Screw:


      1. Install the inner rear view mirror assembly in the direction of the white arrow.

      2. Install the cover as shown in the illustration.

    2. A01J4AQE02

      w/ Screw:


      1. Install the inner rear view mirror assembly in the direction of the arrow.

      2. Using a T20 "TORX" socket wrench, install the inner rear view mirror assembly with the screw.

        Torque:
        1.0 N*m  { 10 kgf*cm, 9 in.*lbf }

  27. CHECK FOR LEAKS AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

  28. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  29. PERFORM INITIALIZATION


    1. Perform initialization Click here.

      Note

      Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.