CONDENSER (for 1GR-FE) REMOVAL


  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM


    1. Start up the engine.

    2. A/C switch is ON.

    3. Operate the cooler compressor with an engine speed of approximately 1,000 rpm for 5 to 6 minutes to circulate the refrigerant and collect the compressor oil remaining in each component into the cooler compressor.

    4. Stop the engine.

    5. Using SST, discharge the refrigerant gas.

      SST
      09985-20010   ( 09985-02130, 09985-02150, 09985-02090, 09985-02110, 09985-02010, 09985-02050, 09985-02060, 09985-02070 )

  2. REMOVE FRONT BUMPER COVER

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  3. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE

    A01J75A

    1. Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose from the cooler condenser.

    2. Remove the O-ring from the No. 1 cooler refrigerant discharge hose.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

  4. DISCONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY

    A01J5FB

    1. Remove the bolt and disconnect the air conditioning tube and accessory assembly from the cooler condenser.

    2. Remove the O-ring from the air conditioning tube and accessory assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

  5. REMOVE HOOD LOCK ASSEMBLY


    1. A01J5MP

      Remove the 3 bolts.

    2. A01J5PD

      Disconnect the hood lock control cable and remove the hood lock.

    3. Disconnect the hood lock control cable and remove the hood lock assembly.

  6. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY

    A01J6HN

    1. Remove the 6 bolts and upper radiator support sub-assembly.

  7. REMOVE COOLER CONDENSER ASSEMBLY

    A01J57I

    1. Remove the cooler condenser assembly.