COMPRESSOR (for 1GR-FE) REASSEMBLY


  1. INSTALL MAGNET CLUTCH ASSEMBLY

    A01J6X0

    1. Install the magnet clutch stator with the parts aligned as shown in the illustration.

    2. A01J7M1

      Using a snap ring expander, install a new snap ring with the chamfered side facing outward.

    3. Attach the connector clamp.

    4. A01J77H

      Using a snap ring expander, install the magnet clutch rotor and a new snap ring with the chamfered side facing outward.

      Note

      Do not damage the seal cover of the bearing when installing the snap ring.

    5. Install the magnet clutch washer(s) and magnet clutch hub.

      Note

      Do not change the combination of magnet clutch washer(s) used before disassembly.

    6. A01J3ASE01

      Using SST, hold the magnet clutch hub and install the bolt.

      SST
      09985-00260
      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

      Note

      Make sure that there is no foreign matter or oil on the compressor shaft, bolt, and clutch hub.

  2. INSTALL COOLER BRACKET

    A01J3PL

    1. Install the cooler bracket with the screw.

    2. Attach the clamp.

  3. INSPECT MAGNET CLUTCH CLEARANCE

    A01J5CZE01

    1. Clamp the cooler compressor in a vise between aluminum plates.

    2. Set a dial indicator to the magnet clutch hub.

    3. Connect the battery positive (+) lead to terminal 1 of the magnet clutch connector. Turn the magnet clutch on and off by connecting and disconnecting the battery negative (-) lead to and from the ground wire, and measure the clearance.

      Standard clearance
      0.35 to 0.60 mm (0.014 to 0.024 in.)

      If the measured value is not within the standard clearance, remove the magnet clutch hub and adjust the clearance using magnet clutch washers to obtain the standard clearance.

      Magnet clutch washer thickness
      0.1 mm (0.004 in.)
      0.3 mm (0.012 in.)
      0.5 mm (0.020 in.)

      Note

      Adjustment should be performed with 3 or fewer magnet clutch washers.

    4. Remove the cooler compressor from the vise.