COMPRESSOR (for 1GR-FE) REMOVAL


  1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM


    1. Start up the engine.

    2. A/C switch is ON.

    3. Operate the cooler compressor with an engine speed of approximately 1,000 rpm for 5 to 6 minutes to circulate the refrigerant and collect the compressor oil remaining in each component into the cooler compressor.

    4. Stop the engine.

    5. Using SST, discharge the refrigerant gas.

      SST
      09985-20010   ( 09985-02130, 09985-02150, 09985-02090, 09985-02110, 09985-02010, 09985-02050, 09985-02060, 09985-02070 )

  2. REMOVE DRIVE BELT

    A01J4C6E01

    1. While releasing the belt tension by turning the belt tensioner counterclockwise, remove the V-ribbed belt from the belt tensioner.

  3. DISCONNECT SUCTION HOSE SUB-ASSEMBLY


    1. A01J709

      Remove the bolt and disconnect the suction hose from the compressor.

    2. Remove the O-ring from the suction hose.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

  4. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


    1. A01J53X

      Remove the bolt and disconnect the discharge hose from the compressor.

    2. Remove the O-ring from the discharge hose.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

  5. REMOVE COOLER COMPRESSOR ASSEMBLY

    A01J4B2

    1. Disconnect the connector.

    2. A01J45F

      Remove the 4 bolts and compressor.