AIR CONDITIONING SYSTEM (for Manual Air Conditioning System) PROBLEM SYMPTOMS TABLE

Tech Tips


  • Use the table below to help determine the cause of the problem symptom. The potential causes of the symptoms are listed in order of probability in the "Suspected Area" column of the table. Check each symptom by checking the suspected areas in the order they are listed. Replace parts as necessary.

  • Inspect the fuses and relays related to this system before inspecting the suspected areas below.

  • If the malfunction still exists even after checking and confirming that all the circuits are normal, replace the A/C amplifier.

A/C system
Symptom Suspected Area See page
All functions of A/C system do not operate A/C control assembly

Click here

A/C amplifier assembly

Click here

Harness or connector -
Air flow control: No blower operation Blower resistor

Click here

Blower w/ fan motor sub-assembly

Click here

A/C control assembly

Click here

Harness or connector -
Air flow control: No blower control Blower resistor

Click here

A/C control assembly

Click here

Harness or connector -
Air flow control: Insufficient air comes out Blower w/ fan motor sub-assembly

Click here

Blower resistor

Click here

A/C control assembly

Click here

Harness or connector -
Temperature control: No cool air comes out Volume of refrigerant

Click here

Drive belt (2TR-FE)

Click here

Drive belt (1GR-FE)

Click here

Refrigerant pressure

Click here

Magnet clutch assembly (2TR-FE)

Click here

Magnet clutch assembly (1GR-FE)

Click here

Cooler compressor assembly (2TR-FE)

Click here

Cooler compressor assembly (1GR-FE)

Click here

Magnet clutch relay*1

Click here

A/C pressure switch

Click here

Air mix control cable -
A/C control assembly

Click here

Harness or connector -
Temperature control: Output air is warmer or cooler than set temperature or response is slow Air mix control cable -
A/C control assembly

Click here

Temperature control: No temperature control Air mix control cable -
A/C control assembly

Click here

No air inlet control Air inlet damper control cable -
A/C control assembly

Click here

No air outlet control Mode control cable -
A/C control assembly

Click here

Engine idle-up does not occur, or is continuous Magnet clutch assembly (2TR-FE)

Click here

Magnet clutch assembly (1GR-FE)

Click here

Cooler compressor assembly (2TR-FE)

Click here

Cooler compressor assembly (1GR-FE)

Click here

A/C control assembly

Click here

A/C amplifier assembly

Click here

ECM -
PTC heater does not function*1, *2 PTC heater relay -
Power heater switch assembly -
Air mix control cable -
A/C control assembly

Click here

A/C unit assembly (Max. HOT switch) -
A/C amplifier assembly

Click here

ECM -
Harness or connector -
Quick heater and accessory assembly -

Rear cooler
Symptom Suspected Area See page
Air flow control: No blower operation Rear cooler relay

Click here

Blower motor sub-assembly (rear)

Click here

Cooler control switch assembly

Click here

Harness or connector -
Air flow control: No blower control Blower motor sub-assembly (rear)

Click here

Blower (rear) resistor

Click here

Cooler control switch assembly

Click here

Harness or connector -
Temperature control: No cool air comes out Volume of refrigerant

Click here

Drive belt (2TR-FE)

Click here

Drive belt (1GR-FE)

Click here

Refrigerant pressure

Click here

Cooler compressor assembly (2TR-FE)

Click here

Cooler compressor assembly (1GR-FE)

Click here

Cooler control switch assembly

Click here

Harness or connector -