STEERING COLUMN ASSEMBLY DISASSEMBLY


  1. REMOVE STEERING SLIDING WITH COUPLING YOKE SUB-ASSEMBLY


    1. A01J49VE03

      Place matchmarks on the steering main shaft and yoke.

    2. Remove the bolt and yoke.

  2. REMOVE NO. 2 STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY


    1. A01J5P9E04

      Place matchmarks on the intermediate shaft and steering link.

    2. Remove the bolt and intermediate shaft from the steering link.

  3. INSPECT STEERING COLUMN ASSEMBLY


    1. A01J5OBE02

      Measure the length of the steering main shaft.

      Standard length
      385.0 mm (15.157 in.)

  4. REMOVE TRANSPONDER KEY AMPLIFIER (w/ Engine Immobiliser System)


    1. A01J70GE01

      Using a screwdriver, widen the claw hanging onto the upper bracket by approximately 1.0 mm (0.039 in.).

    2. Pull out the transponder key amplifier with the claw open.

  5. REMOVE KEY CYLINDER LIGHT ASSEMBLY (w/o Engine Immobiliser System)


    1. A01J70GE01

      Using a screwdriver, widen the claw hanging onto the upper bracket by approximately 1.0 mm (0.039 in.).

    2. Pull out the transponder key amplifier with the claw open.

  6. REMOVE STEERING COLUMN UPPER WITH SWITCH BRACKET ASSEMBLY


    1. A01J74XE01

      Using a 3 mm pin punch, mark the center of the 2 tapered-head bolts.

    2. Using a 3 to 4 mm drill bit, drill into the 2 tapered-head bolts.

    3. Using a screw extractor, remove the 2 bolts and bracket.

  7. REMOVE STEERING COLUMN UPPER CLAMP

  8. REMOVE IGNITION SWITCH LOCK CYLINDER ASSEMBLY


    1. Turn the ignition switch to ACC.

    2. A01J3VXE02

      Insert the tip of a screwdriver into the hole in the steering column upper bracket, as shown in the illustration, and pull the ignition switch lock cylinder out until its claw comes into contact with the stopper of the steering column upper bracket.

      Note

      Pull the ignition switch lock cylinder assembly out until its claw comes into contact with the stopper of the steering column bracket assembly upper. Otherwise, the following procedure cannot be conducted properly.

    3. A01J3A5E02

      Insert the tip of a screwdriver into the hole in the steering column bracket and tilt it downward, as shown in the illustration, to detach the claw of the ignition switch lock cylinder. Then pull out the ignition switch lock cylinder.

  9. REMOVE UNLOCK WARNING SWITCH ASSEMBLY


    1. A01J4E7E03

      Detach the 2 claws and remove the switch.

  10. REMOVE IGNITION SWITCH ASSEMBLY


    1. A01J36NE01

      Detach the 2 claws and remove the switch from the steering column upper bracket.

  11. REMOVE KEY INTER LOCK SOLENOID


    1. A01J7FGE01

      Remove the 2 screws and solenoid from the steering column upper bracket.

  12. REMOVE STEERING MAIN SHAFT ASSEMBLY


    1. A01J5AHE01

      Using a snap ring expander, remove the main shaft snap ring (outer side).

    2. A01J5DQE01

      Using a brass bar and hammer, tap out the steering main shaft and steering main shaft bearing.

      Note

      Be careful not to drop the steering main shaft.

    3. A01J3OQE01

      Using a snap ring expander, remove the steering main shaft snap ring (inner side).