FRONT BRAKE DISASSEMBLY

Tech Tips


  • Use the same procedures for the LH side and RH side.

  • The procedures listed below are for the LH side.


  1. REMOVE CYLINDER BOOT


    1. A01J5YX

      Using a screwdriver, remove the 4 set rings and 4 boots from the cylinder.

      Tech Tips

      Tape the screwdriver tip before use.

      Note

      Be careful not to damage the cylinder and piston.

  2. REMOVE FRONT DISC BRAKE PISTON

    A01J6NVE02

    1. Prepare a wooden plate to hold the pistons.

    2. A01J387

      Place the wooden plate between the pistons and insert a pad on one side.

    3. Use compressed air to remove the pistons one by one from the cylinder.

      CAUTION:

      Do not place your finger in front of the piston when using compressed air.

      Note

      Be careful not to spatter the brake fluid.

  3. REMOVE PISTON SEAL

    A01J6CM

    1. Using a screwdriver, remove the 4 seals from the cylinder.

      Note

      Be careful not to damage the inner cylinder and cylinder groove.

  4. REMOVE FRONT DISC BRAKE BLEEDER PLUG


    1. Remove the bleeder plug cap and bleeder plug from the cylinder.

  5. REMOVE FRONT DISC

    A01J5XDE01

    1. Put matchmarks on the disc and axle hub.

    2. Remove the disc.