PROPELLER SHAFT ASSEMBLY REASSEMBLY


  1. INSTALL UNIVERSAL JOINT SPIDER ASSEMBLY


    1. A01J39OE01

      Apply MP grease to a new spider and 4 new bearings.

    2. Fit the spider into the yoke.

    3. A01J7HZE01

      Using SST, install the 2 spider bearings to the spider.

      SST
      09332-25010
    4. A01J5TQE01

      Using SST, adjust the spider bearings so that: 1) the yoke does not overlap the snap ring grooves of the spider bearings, and the grooves are as wide as possible; and 2) the groove width on both sides is the same.

      SST
      09332-25010

    5. Install 2 new snap rings to the installed spider bearings. The snap rings must have an equal thickness which will allow 0 to 0.05 mm (0 to 0.00197 in.) axial play.

      Standard Snap Ring Thickness
      Mark Specified Condition
      F 2.19 mm (0.0862 in.)
      G 2.21 mm (0.0870 in.)
      H 2.23 mm (0.0877 in.)
      J 2.25 mm (0.0885 in.)
      K 2.27 mm (0.0893 in.)
      1 2.29 mm (0.0901 in.)
      2 2.31 mm (0.0909 in.)
      3 2.33 mm (0.0917 in.)
      4 2.35 mm (0.0925 in.)
      5 2.37 mm (0.0933 in.)
      6 2.39 mm (0.0940 in.)
      7 2.41 mm (0.0948 in.)
      8 2.43 mm (0.0956 in.)
      N 2.45 mm (0.0964 in.)
      10 2.47 mm (0.0972 in.)
      A 2.49 mm (0.0980 in.)
      B 2.51 mm (0.0988 in.)
      C 2.53 mm (0.0996 in.)
      D 2.55 mm (0.1003 in.)
      E 2.57 mm (0.1011 in.)

      Note


      • New snap rings must be used.

      • The snap ring thickness must be the same on both ends.

    6. A01J6CJE06

      Using a hammer, tap the yoke until there is no clearance between the spider bearings and snap rings.

    7. Align the matchmarks on the yoke and shaft.

    8. Install 2 spider bearings on the shaft side.

      Install the other universal joint spider(s) using the same procedures.

  2. INSPECT UNIVERSAL JOINT SPIDER ASSEMBLY


    1. Check the spider bearings for wear or damage.

      If any of the bearings is worn or damaged, replace it.

    2. Check each spider bearing's axial play by turning the yoke while holding the shaft tightly.

      Maximum bearing axial play
      0.05 mm (0.00197 in.)

      If the bearing axial play is more than the maximum, replace the spider bearing.

  3. INSTALL CENTER NO. 1 SUPPORT BEARING ASSEMBLY (for Pre-Runner)


    1. A01J658E01

      Install the center support bearing to the intermediate shaft.

    2. A01J41YE01

      Coat the splines of the intermediate shaft with MP grease.

    3. Align the matchmarks on the flange coupling and intermediate shaft, and install the flange coupling to the intermediate shaft.

    4. Install the washer.

    5. A01J5LVE02

      Using SST to hold the flange coupling, press the bearing into position by installing a new lock nut.

      SST
      09330-00021
      Torque:
      181 N*m  { 1850 kgf*cm, 134 ft.*lbf }

    6. Loosen the lock nut.

    7. Tighten the lock nut again.

      Torque:
      68 N*m  { 700 kgf*cm, 51 ft.*lbf }
    8. A01J4NUE01

      Using a chisel and hammer, stake the lock nut.

    9. A01J33DE01

      Align the matchmarks on the flange yoke and flange coupling, and connect them with the 4 washers and 4 nuts.

      Torque:
      88 N*m  { 897 kgf*cm, 65 ft.*lbf }

      Note

      If any parts with matchmarks is replaced during inspection, reassemble them so that the yoke (for Pre-Runner: sleeve yoke, for 4WD: flange yoke) of the intermediate shaft and the rear flange yoke of the propeller shaft are at right angles to each other.

  4. INSPECT PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY


    1. When the spider bearing is replaced, be sure that the grease fitting holes are facing the direction shown in the illustration.

      A01J5BIE01