INPUT SHAFT REMOVAL


  1. REMOVE NO. 2 SYNCHRONIZER RING

    A01J341E01

    1. Remove the synchronizer ring from the input shaft.

  2. REMOVE INPUT SHAFT BEARING

    A01J5AVE01

    1. Remove the bearing from the input shaft.

  3. REMOVE FRONT BEARING SHAFT SNAP RING

    A01J4ALE01

    1. Using a snap ring expander, remove the snap ring from the input shaft.

  4. REMOVE INPUT SHAFT FRONT BEARING

    A01J5SFE02

    1. Using SST and a press, press out the front bearing from the input shaft.

      SST
      09950-00020

  5. INSPECT NO. 2 SYNCHRONIZER RING

    A01J63SE01

    1. Apply gear oil to the cone of the input shaft, and check that it does not turn in both direction while pushing the No. 2 synchronizer ring.

      If it can turn, replace the No. 1 synchronizer ring .

    2. A01J6VZE01

      Push the No. 2 synchronizer ring to the cone of the input shaft. Measure the clearance between the No. 2 synchronizer ring and input shaft.

      Standard clearance
      0.70 to 1.70 mm (0.0276 to 0.0669 in.)

      If the clearance is not as specified, replace the synchronizer ring No. 2 with a new one.