TRANSMISSION WIRE INSTALLATION

Note

When working with FIPG material, perform the following:


  • Using a razor blade and gasket scraper, remove all old FIPG material from the gasket surfaces.

  • Clean all components thoroughly to remove all foreign matter.

  • Clean both sealing surfaces with a non-residue solvent.

  • Apply FIPG material in a continuous line approximately 1 mm (0.04 in.) in diameter on the sealing surface.

  • Reassemble parts within 10 minutes of applying FIPG material. Failing to do so will require the FIPG material to be removed and reapplied.


  1. INSTALL TRANSMISSION WIRE

    A01J62DE01

    1. Coat a new O-ring with ATF, and install it to the transmission wire.

    2. Install the transmission wire to the case, and install the stopper plate with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }
    3. A01J3JG

      Connect the 4 connectors to the 4 shift solenoid valves.

  2. INSTALL VALVE BODY OIL STRAINER ASSEMBLY

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    1. Install 3 new gaskets.

    2. A01J7GRE03

      Install the oil strainer with the 4 bolts.

      Torque:
      11 N*m  { 110 kgf*cm, 8 ft.*lbf }

      Tech Tips

      Each bolt length is indicated below.

      Bolt length
      14 mm (0.55 in.) for A
      20 mm (0.79 in.) for B
      23 mm (0.91 in.) for C

  3. INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY

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    Tech Tips

    Remove any packing material and be careful not to spill oil on the contacting surfaces of the transmission case and oil pan.


    1. Install the 3 magnets to the locations indicated in the illustration.

    2. A01J4UK

      Apply FIPG to the oil pan as shown in the illustration.

      FIPG
      Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent

    3. Install the oil pan with the 19 bolts.

      Torque:
      7.4 N*m  { 75 kgf*cm, 65 in.*lbf }

  4. INSTALL TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY

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    1. Coat a new O-ring with ATF, and install it to the oil filler tube.

    2. Install the oil filler tube to the transmission with the 2 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

    3. Install the oil dipstick.

  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  6. PERFORM INITIALIZATION


    1. Perform initialization Click here.

      Note

      Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.

  7. ADD AUTOMATIC TRANSMISSION FLUID


    1. Add automatic transmission fluid Click here.

  8. INSPECT AUTOMATIC TRANSMISSION FLUID


    1. Inspect the automatic transmission fluid Click here.