AUTOMATIC TRANSMISSION ASSEMBLY INSTALLATION


  1. INSTALL TRANSMISSION CONTROL CABLE BRACKET

    A01J6QSE01

    1. Install the control cable bracket with the 2 bolts.

      Torque:
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }

  2. INSPECT TORQUE CONVERTER CLUTCH ASSEMBLY


    1. Inspect the torque converter clutch Click here.

  3. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY


    1. Install the torque converter clutch to the automatic transmission.

    2. A01J7HWE01

      Using a vernier caliper and straightedge, measure dimension A between the surface of the engine that contacts the transmission*1, and the surface of the drive plate that contacts the converter*2. #

    3. A01J4TFE01

      Using a vernier caliper and straightedge, measure dimension B shown in the illustration. Check that B is greater than A measured in step #.

      Standard dimension
      B = A + 1.00 mm (0.0394 in.) or more

  4. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY

    A01J42SE01

    1. Install the transmission to the engine with the 7 bolts.

      Torque:
      71 N*m  { 724 kgf*cm, 52 ft.*lbf, for 17mm head }
      37 N*m  { 377 kgf*cm, 27 ft.*lbf, for 14 mm head }

      Note

      Confirm that the 2 knock pins are installed to the surface of the engine cylinder block that contacts the transmission before installing the transmission.

    2. A01J4HKE01

      Install the exhaust manifold stay with the 3 bolts.

      Torque:
      44 N*m  { 449 kgf*cm, 32 ft.*lbf, for bolt A }
      30 N*m  { 306 kgf*cm, 22 ft.*lbf, for bolt B }
      71 N*m  { 724 kgf*cm, 52 ft.*lbf, for bolt C }
    3. A01J6QEE01

      Hold the crankshaft pulley bolt with a wrench and install the 6 torque converter clutch mounting bolts.

      Torque:
      41 N*m  { 418 kgf*cm, 30 ft.*lbf }

      Note

      Install the black bolt first, and then install the silver bolts.

  5. INSTALL FLYWHEEL HOUSING DUST SEAL

  6. CONNECT WIRE HARNESS

  7. CONNECT CONNECTOR


    1. Connect the park/neutral position switch connector, transmission wire connector, ATF temperature sensor connector and 3 speed sensor connectors.

    2. Attach the 4 harness clamps.

    3. Install the heat insulator to the park/neutral position switch with the 2 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    4. Tilt up the transmission.

  8. INSTALL NO. 1 ENGINE MOUNTING INSULATOR REAR

    A01J3VYE02

    1. Install the engine mounting insulator and ground cable to the transmission with the 4 bolts.

      Torque:
      47 N*m  { 479 kgf*cm, 35 ft.*lbf }

      Tech Tips

      The acceptable installation angle of the ground cable is within 30° upward or downward from the horizontal position.

  9. INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY

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    1. *1: Install the 4 set bolts of the engine mounting insulator.

      Torque:
      27 N*m  { 275 kgf*cm, 20 ft.*lbf }

    2. *2: Install the frame crossmember with the 4 bolts and 4 nuts.

      Torque:
      50 N*m  { 510 kgf*cm, 37 ft.*lbf }
    3. A01J417

      Connect the wire harness clamp to the No. 3 frame crossmember.

  10. INSTALL STARTER ASSEMBLY


    1. Install the starter assembly Click here.

  11. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY

    A01J4K8E01

    1. Connect the control cable with the clip.

    2. Connect the control cable with the nut.

      Torque:
      14 N*m  { 143 kgf*cm, 10 ft.*lbf }

  12. CONNECT OIL COOLER TUBE

    A01J695E01

    1. Loosely install the tip of the oil cooler tube inlet to the automatic transmission by hand.

    2. Loosely install the tip of the oil cooler tube outlet to the automatic transmission by hand.

    3. Install the 3 clamps with the 3 bolts.

      Torque:
      5.0 N*m  { 50 kgf*cm, 44 in.*lbf, for A }
      12 N*m  { 122 kgf*cm, 9 ft.*lbf, for B }
    4. A01J62N

      Using a union nut wrench, tighten the inlet and outlet tubes.

      Torque:
      34 N*m  { 346 kgf*cm, 25 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

  13. INSTALL TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY

    A01J3NQ

    1. Coat a new O-ring with ATF, and install it to the oil filler tube.

    2. Install the oil filler tube with the 2 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

    3. Install the oil dipstick.

  14. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY


    1. Install the propeller with center bearing shaft assembly Click here.

  15. INSTALL FRONT EXHAUST PIPE ASSEMBLY

    A01J7NV

    1. Using a vernier caliper, measure the free length of the compression spring.

      Minimum length
      40 mm (1.57 in.)

      If the length is less than the minimum, replace the compression spring.

    2. Install the front pipe to the pipe support.

    3. A01J65VE07

      Install a new gasket to the outlet pipe.

      Tech Tips

      Using a plastic-faced hammer, uniformly strike the gasket so that the gasket and exhaust pipe are properly fit.

      Note


      • Be careful with the installation direction of the gasket.

      • Do not reuse the gasket.

      • To ensure a proper seal, do not use the front pipe to force the gasket onto the outlet pipe.

    4. Install the front pipe with the 2 compression springs and 2 bolts. Alternately tighten the bolts in several passes.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
    5. A01J7A6

      Connect the heated oxygen sensor connector.

    6. A01J6TQ

      Attach the 3 air fuel ratio sensor wire clamps to the vehicle body.

    7. Connect the air fuel ratio sensor connector.

    8. Connect the front pipe to the center pipe with a new gasket, 2 bolts and 2 nuts. Alternately tighten the bolts in several passes.

      Torque:
      48 N*m  { 489 kgf*cm, 35 ft.*lbf }

      Note

      Do not reuse the gasket.

  16. ADJUST SHIFT LEVER POSITION

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    1. Remove the nut and disconnect the control cable.

    2. Remove the clip and disconnect the control cable from the control cable bracket.

    3. A01J2YIE01

      Push the control shaft rearward as much as possible.

    4. Return the control shaft lever 2 notches to the N position.

    5. While holding the control shaft lever slightly toward the R position side, tighten the nut.

      Torque:
      14 N*m  { 143 kgf*cm, 10 ft.*lbf }

  17. ADD AUTOMATIC TRANSMISSION FLUID

    Fluid type
    Toyota Genuine ATF Type T-IV

  18. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  19. PERFORM INITIALIZATION


    1. Perform initialization Click here.

      Note

      Certain systems need to be initialized after disconnecting and reconnecting the cable to the negative (-) battery terminal.

  20. INSPECT SHIFT LEVER POSITION


    1. When moving the shift lever from P to R with the ignition switch ON and the brake pedal depressed, make sure that the shift lever moves smoothly and correctly into position.

    2. Start the engine and make sure that the vehicle moves forward after moving the shift lever from N to D, and moves rearward after shifting to the.

      If the results are not as specified, inspect the park/neutral position switch and check the shift lever.

  21. CHECK FOR EXHAUST GAS LEAKS

  22. INSPECT AUTOMATIC TRANSMISSION FLUID


    1. Inspect the automatic transmission fluid Click here.