AUTOMATIC TRANSMISSION UNIT REASSEMBLY


  1. BEARING POSITION

    A01J3XWE01
    Bearing diameter
    Mark

    Front Race Diameter

    Inside / Outside

    Thrust Bearing Diameter

    Inside / Outside

    Rear Race Diameter

    Inside / Outside
    A 28.45 mm (1.120 in.) / 47.3 mm (1.862 in.) 29.2 mm (1.15 in.) / 50.2 mm (1.976 in.) -
    B 28.6 mm (1.126 in.) / 46.4 mm (1.827 in.) 28.9 mm (1.138 in.) / 50.2 mm (1.976 in.) -
    C 33.0 mm (1.299 in.) /50.4 mm (1.984 in.) 31.4 mm (1.236 in.) / 49.4 mm (1.945 in.) -
    D 37.2 mm (1.465 in.) / 58.8 mm (2.315 in.) 33.8 mm (1.331 in.) / 50.0 mm (1.969 in.) -
    E 36.8 mm (1.449 in.) / 50.9 mm (2.004 in.) 33.7 mm (1.327 in.) / 47.6 mm (1.874 in.) -
    F 26.0 mm (1.024 in.) / 48.9 mm (1.925 in.) 26.0 mm (1.024 in.) / 42.8 mm (1.685 in.) 26.8 mm (1.055 in.) / 53.67 mm (2.113 in.)
    G - 35.2 mm (1.386 in.) /53.6 mm (2.110 in.) 34.3 mm (1.350 in.) / 47.8 mm (1.882 in.)
    H 33.7 mm (1.327 in.) / 47.6 mm (1.874 in.) 35.5 mm (1.398 in.) / 47.7 mm (1.878 in.) -
    I 28.5 mm (1.122 in.) / 44.2 mm (1.740 in.) 27.7 mm (1.091 in.) / 44.2 mm (1.740 in.) -
    J - 39.38 mm (1.550 in.) / 58.1 mm (2.287 in.) -

  2. FIX TRANSMISSION CASE

    A01J426E01

    1. Install the transmission case in the overhaul attachment.

  3. INSTALL NO. 1 1ST AND REVERSE BRAKE PISTON

    A01J656E03

    1. Coat 2 new O-rings with ATF.

    2. Install the 2 O-rings on the No. 1 brake piston.

    3. Install the No. 1 brake piston to the reaction sleeve.

  4. INSTALL BRAKE REACTION SLEEVE

    A01J7H8E02

    1. Coat a new O-ring with ATF, and install it to the reaction sleeve.

    2. With the No. 1 brake piston underneath (the rear side), install the brake reaction sleeve and No. 1 brake piston to the transmission case.

      Note

      Be careful not to damage the O-rings.

  5. INSTALL NO. 2 1ST AND REVERSE BRAKE PISTON

    A01J3B9E02

    1. Coat a new O-ring with ATF.

    2. Install the O-ring on brake piston.

    3. With the spring seat of the piston facing upward (the front side), place the piston in the transmission case.

      Note

      Be careful not to damage the O-ring.

  6. INSTALL 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY

    A01J3K6E01

    1. Place the No. 2 brake return spring onto the brake piston.

    2. A01J4VZE03

      Place SST on the brake return spring, and compress the brake return spring.

      SST
      09350-30020   ( 09350-07050 )

    3. Using SST, install the snap ring. Make sure the end gap of the snap ring is not aligned with the spring retainer claw.

      SST
      09350-30020   ( 09350-07070 )

  7. INSPECT PISTON STROKE OF 1ST AND REVERSE BRAKE

    A01J6PKE02

    1. Make sure the 1st and reverse brake pistons move smoothly when compressed air is applied into the transmission case.

  8. INSTALL LEAF SPRING

    A01J7O8E01

  9. INSTALL REAR PLANETARY GEAR ASSEMBLY

    A01J6S8E01

    1. Install the flange with the rounded edge facing upward.

    2. Install the 7 discs and 7 plates.

      Install in order
      F - D - P - D - P - D - P - D - P - D - P - D - P - D - P

      Tech Tips

      F = Flange

      P = Plate

      D = Disc

    3. A01J3L6E01

      Coat the assembled bearing and race with petroleum jelly, and install it onto the case.

      Standard assembled bearing and race diameter
      Item Inside Outside
      Assembled bearing and race 39.38 mm (1.550 in.) 58.1 mm (2.287 in.)

      Note

      Be careful of the installation direction of the assembled bearing and race.

    4. A01J5FDE01

      Align the teeth on the flange, discs and plates.

    5. A01J6MCE01

      Face the snap ring upward (front side), and install the 2nd brake drum to the planetary gear.

      Note

      Face the oil hole in the drum towards the lower side of the transmission case (the side where the valve body is installed).

    6. A01J6VME03

      Align the splines of the transmission case with the assembled rear planetary gear and 1st and reverse brake with the output shaft, indicated by A.

    7. A01J65LE01

      Install the assembled output shaft.

    8. A01J70WE03

      Reset the output shaft on wooden blocks.

    9. A01J7ORE02

      Using SST, install the snap ring.

      SST
      09350-30020   ( 09350-07060 )

  10. INSPECT PACK CLEARANCE OF 1ST AND REVERSE BRAKE

    A01J5BKE01

    1. Using a feeler gauge, measure the clearance between the plate and 2nd brake drum.

      Standard clearance
      0.70 to 1.22 mm (0.0276 to 0.048 in.)

      If the clearance is not as specified, select another flange.

      Tech Tips

      There are 8 different thicknesses for the flange.

      Standard flange thickness
      No. Specified Condition No. Specified Condition
      67 5.4mm (0.213 in.) 52 4.6 mm (0.181 in.)
      66 5.2 mm (0.205 in.) 53 4.4 mm (0.173 in.)
      50 5.0 mm (0.197 in.) 54 4.2 mm (0.165 in.)
      51 4.8 mm (0.189 in.) 55 4.0 mm (0.157 in.)

  11. INSTALL 2ND BRAKE PISTON SLEEVE

    A01J4TME01

  12. INSTALL BRAKE DRUM GASKET

    A01J3MCE01

    1. Coat a new gasket with ATF, and install the brake drum gasket.

  13. INSTALL NO. 1 ONE-WAY CLUTCH

    A01J410E01

    1. Install the thrust washer onto the 2nd brake piston sleeve.

    2. A01J355E01

      Install the No. 1 one-way clutch as shown in the illustration.

  14. INSTALL 2ND BRAKE PACK

    A01J6NAE07

    1. Install the 1.8 mm (0.071 in.) thick plate with the rounded edge side of the plate facing the disc.

    2. Install the flange, 5 plates and 5 discs.

      Install in order
      P - D - P - D - P - D - P - D - P - D - F

      Tech Tips

      F = Flange

      P = Plate

      D = Disc

    3. A01J4JPE01

      Using a screwdriver, install the snap ring.

  15. INSPECT PACK CLEARANCE OF 2ND BRAKE

    A01J5STE01

    1. Using a feeler gauge, measure the clearance between the snap ring and flange.

      Standard clearance
      0.62 to 1.98 mm (0.0244 to 0.0780 in.)

      If the clearance is not as specified, inspect the discs.

  16. INSTALL PLANETARY SUN GEAR ASSEMBLY AND ONE-WAY CLUTCH ASSEMBLY

    A01J6YXE01

    1. While turning the sun gear clockwise, install it into the one-way clutch.

      Tech Tips

      Confirm that the thrust washer is installed correctly.

  17. INSTALL FRONT PLANETARY GEAR

    A01J5NWE01

    1. Coat the bearing and race with petroleum jelly, and install them onto the planetary gear.

      Standard bearing and race diameter
      Item Inside Outside
      Bearing 35.5 mm (1.398 in.) 47.7 mm (1.878 in.)
      Race 33.7 mm (1.327 in.) 47.6 mm (1.874 in.)

      Note

      Be careful of the installation direction of the bearing and race.

    2. A01J6RAE01

      Install the planetary gear to the sun gear input drum.

    3. A01J3DOE03

      Using SST, install the snap ring.

      SST
      09350-30020   ( 09350-07070 )

    4. Remove the wooden blocks under the output shaft.

    5. A01J6OEE01

      Coat the race with petroleum jelly, and install it onto the planetary gear.

      Standard race diameter
      Item Inside Outside
      Race 34.3 mm (1.350 in.) 47.8 mm (1.882 in.)

      Note

      Be careful to the installation direction of the race.

  18. INSTALL 2ND COAST BRAKE BAND

    A01J7DFE01

    1. Install the brake band to the case.

    2. A01J4THE01

      Install the E-ring to the pin.

    3. Install the pin through the brake band.

  19. INSTALL DIRECT CLUTCH ASSEMBLY

    A01J3U1E05

    1. Install the assembled bearing and race and thrust washer to the forward clutch.

    2. A01J3YTE01

      Install the direct clutch to the forward clutch.

  20. INSTALL FRONT PLANETARY RING GEAR

    A01J5QYE01

    1. Coat the race with petroleum jelly, and install them onto the forward clutch.

      Standard bearing and race diameter
      Item Inside Outside
      Bearing 26.0 mm (1.024 in.) 42.8 mm (1.685 in.)
      Race 26.0 mm (1.024 in.) 48.9 mm (1.925 in.)

      Note

      Be careful of the installation direction of the bearing and race.

    2. A01J56HE01

      Coat the race with petroleum jelly, and install it onto the front planetary ring gear.

      Standard race diameter
      Item Inside Outside
      Race 26.8 mm (1.055 in.) 53.67 mm (2.113 in.)

      Note

      Be careful of the installation direction of the race.

    3. A01J4JVE01

      Align the flukes of the discs in the forward clutch.

    4. A01J31IE03

      Align the splines of the planetary ring gear with the flukes of the discs and install the planetary ring gear to the forward clutch.

  21. INSTALL FORWARD CLUTCH ASSEMBLY

    A01J6T1E01

    1. Coat the bearing and race with petroleum jelly, and install them onto the ring gear.

      Standard bearing and race diameter
      Item Inside Outside
      Bearing 49.9 mm (1.965 in.) 64.4 mm (2.535 in.)
      Race 53.4 mm (2.102 in.) 63.6 mm (2.504 in.)

      Note

      Be careful of the installation direction of the bearing and race.

    2. A01J73CE01

      Install the assembled direct clutch, forward clutch and front planetary ring gear into the transmission case.

    3. A01J5Q1E01

      Using a vernier caliper, measure the distance between the sun gear input drum and direct clutch drum as shown in the illustration.

      Standard distance
      5.3 to 7.3 mm (0.209 to 0.287 in.)

      If the distance is not as specified, check for an improper installation.

    4. A01J748E01

      Coat the assembled bearing and race with petroleum jelly and install it onto the forward clutch.

      Standard assembled bearing and race diameter
      Item Inside Outside
      Assembled bearing and race 33.7 mm (1.327 in.) 47.6 mm (1.874 in.)

      Note

      Be careful of the installation direction of the assembled bearing and race.

  22. INSTALL 2ND COAST BRAKE PISTON ASSEMBLY

    A01J6E7E01

    1. Coat 2 new O-rings with ATF, and install them to the cover.

    2. Install the spring, piston assembly and cover to the case.

    3. A01J37BE01

      Using SST, install the snap ring.

      SST
      09350-30020   ( 09350-07060 )

  23. INSPECT PISTON STROKE OF 2ND COAST BRAKE

    A01J3W5E03

    1. Place a mark on the 2nd coast brake piston rod.

    2. A01J5DTE03

      Using SST, measure the stroke while applying and releasing compressed air (392 kPa (4.0 kgf/cm2, 57 psi)).

      SST
      09240-00020

      If the stroke is not as specified, replace the brake band with a new one.

  24. INSTALL OVERDRIVE BRAKE ASSEMBLY

    A01J5CYE05

    1. Coat the assembled bearing and race and the race with petroleum jelly, and install them onto the overdrive brake assembly.

      Standard assembled bearing and race and race diameter
      Item Inside Outside
      Race 36.8 mm (1.449 in.) 50.9 mm (2.004 in.)
      Assembled bearing and race 33.8 mm (1.331 in.) 50.0 mm (1.969 in.)

      Note

      Be careful of the installation direction of the assembled bearing and race and the race.

    2. A01J7JPE01

      Confirm that the thrust washer is installed correctly.

      Tech Tips

      Make sure that the tab of the washer fits into the hole on the overdrive brake assembly.

    3. A01J7OME01

      Using 2 bolts of SST, aim the bolt and oil holes of the overdrive brake assembly toward the valve body side, and align them with the bolt holes of the transmission case. Insert the overdrive brake assembly.

      SST
      09350-30020   ( 09350-07020 )

    4. Temporarily tighten the 2 bolts.

    5. A01J43DE01

      Using SST, install the snap ring.

      SST
      09350-30020   ( 09350-07060 )

      Tech Tips

      Install the snap ring open end toward the valve body.

    6. A01J6NXE01

      Tighten the 2 bolts.

      Torque:
      25 N*m  { 260 kgf*cm, 19 ft.*lbf }

  25. INSPECT OUTPUT SHAFT

    A01J6Y5E01

    1. Using a dial indicator, measure the end play of the output shaft with hand.

      Standard end play
      0.30 to 1.04 mm (0.0118 to 0.0409 in.)

      If the end play is not as specified, check for an improper installation.

    2. Check that the output shaft rotates smoothly.

  26. INSTALL OVERDRIVE BRAKE CLUTCH DISC

    A01J716E01

    1. Install the 4.0 mm (0.157 in.) thick flange (flat ring) with the rounded edge side of the flange facing the discs.

    2. Install the 5 plates, 5 discs and flange.

      Install in order
      P - D - P - D - P - D - P - D - P - D - F

      Tech Tips

      F = Flange

      P = Plate

      D = Disc

    3. A01J6GME01

      Using a screwdriver, install the snap ring.

  27. INSPECT OVERDRIVE BRAKE PISTON

    A01J3NUE03

    1. Place SST and a dial indicator onto the overdrive brake piston.

      SST
      09350-30020   ( 09350-06120 )
    2. A01J5H0E01

      Measure the stroke while applying and releasing compressed air (392 kPa (4.0 kgf/cm2, 57 psi)).

      Standard piston stroke
      1.75 to 2.05 mm (0.0689 to 0.0807 in.)

      If the piston stroke is not as specified, parts may have been assembled incorrectly. Check and reassemble again.

      Tech Tips


      • If the piston stroke is still outside the standard even after reassembly, select another flange.

      • There are 7 different thicknesses for the flange.

      Standard flange thickness
      No. Specified Condition No. Specified Condition
      77 3.3 mm (0.130 in.) 81 3.8 mm (0.150 in.)
      78 3.5 mm (0.138 in.) 82 3.9 mm (0.154 in.)
      79 3.6 mm (0.142 in.) 83 4.0 mm (0.157 in.)
      80 3.7 mm (0.146 in.) - -

  28. INSTALL OVERDRIVE PLANETARY RING GEAR

    A01J72BE01

    1. Coat the race with petroleum jelly, and install it onto the overdrive brake assembly.

      Standard race diameter
      Item Inside Outside
      Race 37.2 mm (1.465 in.) 58.8 mm (2.315 in.)

      Note

      Be careful of the installation direction of the race.

    2. A01J5ZTE01

      Install the ring gear.

    3. A01J67LE03

      Coat the assembled bearing and race with petroleum jelly, and install it onto the ring gear.

      Standard assembled bearing and race diameter
      Item Inside Outside
      Assembled bearing and race 31.4 mm (1.236 in.) 49.4 mm (1.945 in.)

      Note

      Be careful of the installation direction of the assembled bearing and race.

  29. REMOVE OVERDRIVE PLANETARY GEAR ASSEMBLY AND DIRECT CLUTCH DRUM ASSEMBLY


    1. A01J6FPE01

      Coat the race with petroleum jelly, and install it onto the planetary gear.

      Standard race diameter
      Item Inside Outside
      Race 24.7 mm (0.972 in.) 41.8 mm (1.646 in.)

      Note

      Be careful of the installation direction of the race.

    2. A01J78RE01

      Install the overdrive planetary gear, overdrive direct clutch and one-way clutch.

    3. A01J4R4E03

      Place SST on the transmission case.

      SST
      09350-36010   ( 09350-06090 )

    4. Using a vernier caliper, measure the distance between the top of SST and clutch drum.

      Standard distance
      15.5 to 16.5 mm (0.610 to 0.650 in.)

      If the distance is not as specified, check for an improper installation.

    5. A01J5IRE01

      Coat the assembled bearing and race with petroleum jelly, and install it onto the overdrive direct clutch.

      Standard assembled bearing and race diameter
      Item Inside Outside
      Assembled bearing and race 29.2 mm (1.150 in.) 50.2 mm (1.976 in.)

      Note

      Be careful of the installation direction of the assembled bearing and race.

  30. INSTALL OIL PUMP ASSEMBLY

    A01J5F5E01

    1. Coat the race with petroleum jelly, and install it onto the oil pump.

      Standard race diameter
      Item Inside Outside
      Race 28.45 mm (1.120 in.) 47.3 mm (1.862 in.)

      Note

      Be careful of the installation direction of the race.

    2. Coat a new O-ring with ATF, and install it around the pump body.

    3. Place the oil pump through the input shaft, and align the bolt holes of the pump body with the transmission case.

    4. Hold the input shaft, and lightly press the oil pump body to slide the oil seal rings into the overdrive direct clutch drum.

      Note

      Do not forcefully push on the oil pump as the oil seal ring will stick to the direct clutch drum.

    5. A01J7FLE01

      Install the 7 bolts.

      Torque:
      22 N*m  { 220 kgf*cm, 16 ft.*lbf }

  31. INSPECT INPUT SHAFT SUB-ASSEMBLY

    A01J3QVE01

    1. Make sure the input shaft rotates smoothly.

  32. INSPECT INDIVIDUAL PISTON OPERATION

    A01J6IQE08

    1. Check the operating sound while applying compressed air into the oil hole indicated in the illustration.

      Tech Tips

      When inspecting the overdrive direct clutch, check with the C-0 accumulator piston hole closed.

      If there is no sound, disassemble and check the parts installation condition.


      1. Overdrive direct clutch (C1)

      2. Direct clutch (C2)

      3. Forward clutch (C3)

      4. Overdrive brake (B1)

      5. 2nd coast brake (B2)

      6. 2nd brake (B3)

      7. 1st and reverse brake (B4)

  33. INSTALL MANUAL VALVE LEVER SHAFT OIL SEAL

    A01J767E03

    1. Using SST and a hammer, tap in 2 new oil seals.

      SST
      09350-30020   ( 09350-07110 )

  34. INSTALL MANUAL VALVE LEVER SHAFT

    A01J66EE02

    1. Install a new spacer to the manual valve lever.

    2. Install the manual valve lever shaft to the transmission case through the manual valve lever.

    3. A01J34ME01

      Using a hammer, tap in a new spring pin.

    4. A01J7FJE01

      Align the manual valve lever indentation with the spacer hole, and stake them with the punch.

    5. Make sure that the shaft rotates smoothly.

  35. INSTALL PARKING LOCK PAWL SHAFT

    A01J6PIE04

    1. Install the E-ring to the shaft.

    2. Install the parking lock pawl, shaft and spring.

  36. INSTALL PARKING LOCK ROD

    A01J6EZE01

    1. Connect the parking lock rod to the manual valve lever.

  37. INSTALL PARKING LOCK PAWL BRACKET

    A01J3HRE01

    1. Place the parking lock pawl bracket onto the transmission case and install the 3 bolts.

      Torque:
      7.4 N*m  { 75 kgf*cm, 65 in.*lbf }
    2. A01J6KNE03

      Shift the manual valve lever to the P position, and confirm that the planetary ring gear is correctly locked up by the lock pawl.

  38. INSTALL C-0 ACCUMULATOR PISTON

    A01J6OCE03

    1. Coat a new O-ring with ATF, and install it to the piston.

    2. A01J3HJE01

      Install the 2 springs and accumulator piston to the hole.

      Standard C-0 accumulator spring
      Inner spring
      Free Length Outer Diameter Color
      51.5 mm (2.028 in.) 14.02 mm (0.552 in.) Red
      Outer spring
      Free Length Outer Diameter Color
      79.9 mm (3.146 in.) 20.9 mm (0.823 in.) Light Blue

  39. INSTALL B-0 ACCUMULATOR PISTON

    A01J6OCE03

    1. Coat 2 new O-rings with ATF, and install them to the piston.

    2. A01J5F1E01

      Install the spring and accumulator piston to the hole.

      Standard B-0 accumulator spring
      Free Length Outer Diameter Color
      62.0 mm (2.441 in.) 16.0 mm (0.630 in.) Green

  40. INSTALL C-2 ACCUMULATOR PISTON

    A01J6OCE03

    1. Coat 2 new O-rings with ATF, and install them to the piston.

    2. A01J5POE01

      Install the 2 springs and accumulator piston to the hole.

      Standard C-2 accumulator spring
      Inner spring
      Free Length Outer Diameter Color
      42.1 mm (1.657 in.) 14.7 mm (0.579 in.) Pink
      Outer spring
      Free Length Outer Diameter Color
      68.53 mm (2.698 in.) 20.2 mm (0.795 in.) Blue

  41. INSTALL B-2 ACCUMULATOR PISTON

    A01J6OCE03

    1. Coat 2 new O-rings with ATF, and install them to the piston.

    2. A01J7JME01

      Install the spring and accumulator piston to the hole.

      Standard B-2 accumulator spring
      Free Length Outer Diameter Color
      70.5 mm (2.776 in.) 19.9 mm (0.784 in.) Light Gray

  42. INSTALL CHECK BALL BODY

    A01J46YE01

    1. Install the spring and check ball body.

  43. INSTALL TRANSMISSION VALVE BODY ASSEMBLY

    A01J5J5E03

    1. Align the groove of the manual with the pin of the lever.

    2. A01J5FQE08

      Install the 20 bolts.

      Torque:
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }

      Tech Tips

      Each bolt length is indicated below.

      Bolt length:

      23 mm (0.91 in.) for A

      28 mm (1.10 in.) for B

      36 mm (1.42 in.) for C

  44. INSTALL TRANSMISSION WIRE

    A01J4CBE02

    1. Coat a new O-ring with ATF, and install it to the transmission wire.

    2. Install the transmission wire to the case, and install the stopper plate with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    3. Connect the connectors to the shift solenoid valves.

  45. INSTALL VALVE BODY OIL STRAINER ASSEMBLY


    1. A01J7NJE02

      Install 3 new gaskets on the oil strainer.

    2. A01J7GRE01

      Install the oil strainer with the 4 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Tech Tips

      Each bolt length is indicated below.

      Bolt length:

      14 mm (0.55 in.) for A

      20 mm (0.79 in.) for B

      23 mm (0.91 in.) for C

  46. INSTALL OIL CLEANER MAGNET

    A01J51EE01

    1. Install the 3 magnets.

  47. INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY


    1. Remove all old seal packing from the contacting surfaces of the transmission case and oil pan.

      Note

      Be careful not to drop oil on the contacting surfaces of the transmission case and oil pan.

    2. A01J4UK

      Apply seal packing to the oil pan.

      Seal packing
      Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent
      Seal diameter
      2 to 3 mm (0.0788 to 0.118 in.)
    3. A01J4I7E01

      Install the oil pan with the 19 bolts.

      Torque:
      7.4 N*m  { 75 kgf*cm, 65 in.*lbf }

  48. INSTALL SENSOR ROTOR

    A01J4M3E01

    1. Using a snap ring expander, install the snap ring.

    2. A01J6MQ

      Install the key on the output shaft.

    3. Align the groove of the sensor rotor with the key, and install the sensor rotor.

  49. INSTALL SPEEDOMETER DRIVE GEAR


    1. A01J4RC

      Install the ball to the output shaft.

    2. Align the groove of the speedometer drive gear with the ball and install the speedometer drive gear.

    3. Using a snap ring expander, install the snap ring.

  50. INSTALL AUTOMATIC TRANSMISSION EXTENSION HOUSING OIL SEAL

    A01J768E01

    1. Using SST and a hammer, tap in a new oil seal.

      SST
      09950-60010   ( 09951-00580 )
      09950-70010   ( 09951-07100 )
      Standard oil seal depth
      5.8 to 6.2 mm)0.228 to 0.244 in.)

      Note

      Be careful not to damage the oil seal lip.

    2. Coat the lip of a new oil seal with MP grease.

  51. INSTALL EXTENSION HOUSING DUST DEFLECTOR

    A01J79XE01

    1. Using a screwdriver and hammer, tap in a new dust deflector.

  52. INSTALL EXTENSION HOUSING BUSH APPLY TUBE

    A01J3D6E04

  53. INSTALL EXTENSION HOUSING BUSH APPLY TUBE GASKET

  54. INSTALL EXTENSION HOUSING SUB-ASSEMBLY

    A01J5G8E01

    1. Apply seal packing or equivalent to the 6 bolts.

      Adhesive
      Toyota Genuine Adhesive 1344,
      Three Bond 1344 or equivalent

    2. Install a new gasket and the extension housing to the case with the 6 bolts.

      Torque:
      36 N*m  { 370 kgf*cm, 27 ft.*lbf }

      Tech Tips

      The 2 lower bolts are shorter.

  55. INSTALL AUTOMATIC TRANSMISSION HOUSING

    A01J6V0

    1. Clean the threads of the bolts and case with non-residue solvent.

    2. Apply adhesive or equivalent to the 6 bolts.

      Adhesive
      Toyota Genuine Adhesive 1344,
      Three Bond 1344 or equivalent

    3. Install the transmission housing with the 6 bolts.

      Torque:
      34 N*m  { 347 kgf*cm, 25 ft.*lbf, for 14 mm bolt }
      57 N*m  { 581 kgf*cm, 42 ft.*lbf, for 17 mm bolt }

  56. INSTALL SPEED SENSOR (SP2)

    A01J4H2E01

    1. Install a new O-ring to the sensor.

    2. Install the sensor with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  57. INSTALL SPEEDOMETER SENSOR

    A01J78BE01

    1. Install a new O-ring to the sensor.

    2. Install the sensor with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  58. INSTALL SPEED SENSOR (NC0)

    A01J581E01

    1. Install a new O-ring to the sensor.

    2. Install the speed sensor with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  59. INSTALL OIL COOLER TUBE UNION

    A01J6L2E02

    1. Coat 2 new O-rings with ATF, and install them to each tube union.

    2. Install the 2 tube unions.

      Torque:
      29 N*m  { 300 kgf*cm, 22 ft.*lbf }

  60. INSTALL ATF TEMPERATURE SENSOR


    1. Install the bolt with the wire harness bracket.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    2. Coat a new O-ring with ATF and install it to the sensor.

    3. Using a 19 mm union nut wrench, install the ATF temperature sensor.

      Torque:
      29 N*m  { 300 kgf*cm, 22 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

    4. Connect the ATF temperature sensor clamp to the wire harness bracket.

  61. INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY

    Tech Tips

    Make sure that the manual valve lever shaft has not been rotated prior to installing the park/neutral position switch as the detent spring may become detached from the manual valve lever shaft.


    1. A01J69XE01

      Install the park/neutral position switch onto the manual valve lever shaft, and temporarily install the adjusting bolt.

    2. Install a new lock washer. Install and torque the nut.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }
    3. A01J2YIE01

      Push the control shaft rearward as much as possible.

    4. Return the control shaft lever 2 notches to the N position.

    5. A01J592E02

      Align the neutral basic line with the switch groove as shown in the illustration, and tighten the adjusting bolt.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

      Tech Tips

      Bend at least 2 of the lock washer tabs.

  62. INSTALL TRANSMISSION CONTROL SHAFT LEVER LH

    A01J4Z6E02

    1. Install the control shaft lever with the washer and nut.

      Torque:
      16 N*m  { 160 kgf*cm, 12 ft.*lbf }

  63. INSTALL BREATHER HOSE

    A01J5HDE01

    1. Install the breather hose with the bolt.

      Torque:
      7.4 N*m  { 75 kgf*cm, 65 in.*lbf }

  64. INSTALL DRAIN PLUG


    1. Install a new gasket and the drain plug.

      Torque:
      20 N*m  { 205 kgf*cm, 15 ft.*lbf }