GENERATOR DISASSEMBLY


  1. REMOVE GENERATOR PULLEY


    1. Mount the generator in a vise between aluminum plates.

    2. A01J6TIE01

      Install SST 1-A to the pulley shaft.

      SST
      09820-63011   ( 09820-06010, 09820-06021 )

      Tech Tips

      SST 1-A and B 09820-06010
      SST 2 09820-06021

    3. Install SST 1-B to SST 1-A.

    4. Hold SST 1-A with a torque wrench and turn SST 1-B clockwise with the specified torque.

      Torque:
      39 N*m  { 400 kgf*cm, 29 ft.*lbf }

      Note

      Check that SST is secured to the rotor shaft.

    5. A01J4SQE01

      Insert SST 2 and attach it to the pulley nut.

    6. A01J7N0E02

      To loosen the pulley nut, turn SST 1-A in the direction shown in the illustration.

      Note

      To prevent damage to the rotor shaft, do not loosen the pulley nut more than one-half of a turn.

    7. Remove SST 2 from the generator.

    8. A01J712E01

      Turn SST 1-B in the direction shown in the illustration and remove SST 1-A and B.

    9. Remove the pulley nut and pulley.

  2. REMOVE GENERATOR REAR END COVER


    1. Remove the nut and terminal insulator.

    2. A01J7AY

      Remove the bolt, 3 nuts, plate terminal and end cover.

  3. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

    A01J67F

    1. Remove the brush holder cover from the brush holder.

    2. Remove the 2 screws and brush holder.

  4. REMOVE VOLTAGE REGULATOR ASSEMBLY


    1. Remove the 3 screws and voltage regulator.

  5. REMOVE GENERATOR HOLDER WITH RECTIFIER


    1. A01J3DZ

      Remove the 3 screws and holder with rectifier.

  6. REMOVE GENERATOR RECTIFIER END FRAME


    1. Remove the 3 rubber insulators.

    2. Remove the seal plate.

    3. A01J4QL

      Remove the 4 nuts.

    4. A01J4N7E01

      Using SST, remove the rectifier end frame.

      SST
      09286-46011

  7. REMOVE GENERATOR ROTOR ASSEMBLY


    1. Remove the generator washer from the rotor.

    2. Remove the rotor from the drive end frame.

      Note

      Do not drop the rotor.