STARTER (for 2.0 kW Type) DISASSEMBLY


  1. REMOVE STARTER YOKE ASSEMBLY


    1. A01J3FVE03

      Detach the wire harness clamp, remove the nut and disconnect the lead wire from terminal C.

    2. Remove the 2 through bolts, and then remove the starter yoke assembly together with the starter end frame.

    3. Remove the O-ring from the starter yoke assembly.

  2. REMOVE STARTER BRUSH HOLDER ASSEMBLY

    A01J61UE01

    1. Remove the 2 screws and starter end frame from the starter yoke assembly.

    2. Remove the O-ring from the starter yoke assembly.

    3. A01J5M5E01

      Disconnect the 4 starter brushes from the brush holder assembly.


      1. Using a screwdriver, pull back the spring.

      2. Disconnect the brush from the brush holder.

    4. Remove the starter brush holder assembly from the starter armature assembly.

  3. REMOVE STARTER ARMATURE ASSEMBLY

    Note

    Turn the starter armature assembly and check that it turns freely.


    1. Remove the starter armature assembly from the starter yoke assembly.

  4. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A01J4P4E01

      Remove the 2 screws and starter drive housing assembly.

      Note

      Do not drop the starter idle gear pinion, starter idle gear retainer or starter idle clutch roller.

  5. REMOVE STARTER CLUTCH SUB-ASSEMBLY


    1. A01J4FRE09
      Text in Illustration
      *1 Starter Idle Clutch Roller
      *2 Starter Idle Gear Retainer
      *3 Starter Idle Gear Pinion
      *4 Return Spring
      *5 Starter Clutch Sub-assembly
      *6 Starter Drive Housing Assembly

      Remove the starter idle gear pinion, starter idle gear retainer, starter idle clutch roller, starter clutch sub-assembly and return spring from the starter drive housing assembly.

    2. A01J5L0E04
      Text in Illustration
      *1 Magnet Hand

      Using a magnet hand, remove the steel ball from the starter clutch shaft hole.