STARTER (for 1.4 kW Type) REASSEMBLY


  1. INSTALL STARTER CLUTCH SUB-ASSEMBLY


    1. A01J4X3E01

      Apply high-temperature grease to the starter clutch sub-assembly, idler gear, steel ball, return spring, clutch roller and retainer.

    2. Install the steel ball into the starer clutch hole.

    3. Insert the return spring into the starter clutch hole.

    4. Install the starter clutch sub-assembly, idler gear, retainer and clutch roller to the starter drive housing.

    5. A01J6BR

      Install the starter drive housing to the magnet starter switch with the 2 screws.

      Torque:
      5.9 N*m  { 60 kgf*cm, 52 in.*lbf }

  2. INSTALL STARTER ARMATURE ASSEMBLY


    1. A01J4JL

      Apply high-temperature grease to the armature bearing.

    2. Install the starter armature to the starter yoke.

  3. INSTALL STARTER BRUSH HOLDER ASSEMBLY


    1. Install a new O-ring to the groove of the starter yoke.

    2. Install the starter brush holder to the starter yoke.

    3. Install the 4 starter brushes to the starter brush holder.


      1. A01J4RZ

        Using a screwdriver, pull back the spring.

      2. Install the brush to the brush holder.

        Note

        Make sure that the positive (+) lead wires are not grounded.

    4. A01J4VP

      Install the commutator end frame with the 2 screws.

      Torque:
      1.5 N*m  { 15 kgf*cm, 13 in.*lbf }

  4. INSTALL STARTER YOKE ASSEMBLY


    1. Install a new O-ring to the groove of the starter yoke.

    2. A01J5PTE01

      Align the protrusion of the starter yoke with the groove of the magnet starter switch.

    3. A01J64T

      Install the starter yoke with the 2 through bolts.

      Torque:
      5.9 N*m  { 60 kgf*cm, 52 in.*lbf }

    4. Connect the lead wire to terminal C with the nut.

      Torque:
      5.9 N*m  { 60 kgf*cm, 52 in.*lbf }