RADIATOR REMOVAL


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

  2. REMOVE NO. 1 ENGINE UNDER COVER


    1. Remove the 4 bolts and cover.

  3. REMOVE RADIATOR GRILLE


    1. A01J4NX

      Remove the 2 clips and 2 screws.

    2. A01J4W2E01
      Text in Illustration
      *1 Protective Tape

      Put protective tape around the radiator grille.

    3. Detach the 6 claws and remove the radiator grille.

  4. REMOVE RADIATOR SIDE DEFLECTOR LH


    1. A01J7OB

      Using a clip remover, remove the 2 clips.

    2. Detach the claw and remove the deflector.

  5. REMOVE RADIATOR SIDE DEFLECTOR RH


    1. Using a clip remover, remove the 2 clips.

    2. Detach the claw and remove the deflector.

  6. DRAIN ENGINE COOLANT


    1. Remove the radiator cap.

    2. Loosen the cylinder block drain cock plug and radiator drain cock plug, and then drain the coolant.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

      A01J385E01

  7. DISCONNECT RADIATOR HOSE INLET

  8. DISCONNECT RADIATOR HOSE OUTLET

  9. DISCONNECT NO. 1 OIL COOLER INLET TUBE (for Automatic Transmission)


    1. Disconnect the inlet tube from radiator tank lower.

  10. DISCONNECT NO. 1 OIL COOLER OUTLET TUBE (for Automatic Transmission)


    1. Disconnect the outlet tube from radiator tank lower.

  11. REMOVE FAN SHROUD


    1. A01J353

      Remove the 3 bolts and oil reservoir.

    2. Disconnect the reservoir hose from the radiator tank upper.

    3. Loosen the 4 nuts holding the fluid coupling fan.

    4. Remove the drive belt Click here.

    5. Remove the 2 bolts holding the fan shroud.

    6. Remove the 4 nuts holding the fluid coupling fan, and then remove the shroud together with the fluid coupling fan.

      Note

      Be careful not to damage the radiator core.

    7. Remove the fan pulley from the water pump.

  12. REMOVE RADIATOR ASSEMBLY


    1. A01J673

      Disconnect the 2 front airbag sensor connectors.

    2. Using a clip remover, detach the 4 clamps shown in the illustration from the radiator side.

      Tech Tips

      Tape the clip remover tip before use.

    3. A01J35Z

      Remove the 4 bolts and radiator.