WATER PUMP REMOVAL


  1. DISCONNECT NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

  2. REMOVE NO. 1 ENGINE UNDER COVER


    1. Remove the 4 bolts and under cover.

  3. DRAIN ENGINE COOLANT


    1. Remove the radiator cap.

    2. Loosen the 2 cylinder block drain cock plugs and radiator drain cock plug, and then drain the coolant.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

      A01J5DWE01

  4. REMOVE V-BANK COVER


    1. Remove the 2 nuts and cover.

  5. DISCONNECT RADIATOR HOSE INLET


    1. Disconnect the hose inlet from the radiator tank upper.

  6. DISCONNECT RADIATOR HOSE OUTLET


    1. Disconnect the hose outlet from the radiator tank lower.

  7. REMOVE FAN SHROUD

    A01J582

    1. Disconnect the radiator reservoir hose from the radiator tank upper.

    2. Loosen the 4 nuts holding the fluid coupling fan.

    3. Remove the drive belt Click here.

    4. Remove the 2 bolts holding the fan shroud.

    5. Remove the 4 nuts of the fluid coupling fan, and then remove the shroud together with the coupling fan.

      Note

      Be careful not to damage the radiator core.

    6. Remove the fan pulley from the water pump.

  8. DISCONNECT NO. 2 VENTILATION HOSE

    A01J3PAE01

  9. REMOVE AIR CLEANER ASSEMBLY


    1. A01J6D5

      Disconnect the vacuum hose.

    2. Disconnect the MAF meter connector.

    3. Remove the 2 wire harness clamps.

    4. A01J4E3

      Loosen the 2 hose clamps.

    5. Remove the 2 bolts and air cleaner.

  10. REMOVE WATER INLET HOUSING

    A01J3E6E01

    1. Disconnect the 2 radiator hoses from the housing.

    2. A01J79LE01

      Disconnect the 3 water by-pass hoses.

    3. A01J5PUE01

      Remove the 5 bolts and water inlet.

    4. Remove the O-ring from the water outlet pipe.

    5. Remove the O-ring from the water pump.

  11. REMOVE NO. 2 IDLER PULLEY

    Note

    Use the same procedure for both No. 2 idler pulleys.


    1. w/ Idler Pulley Cover Plate:


      1. A01J76JE01

        Remove the bolt, No. 2 idler pulley cover plate, idler pulley and idler pulley cover plate.

    2. w/o Idler Pulley Cover Plate:


      1. A01J36OE01

        Remove the bolt, No. 2 idler pulley cover plate and idler pulley.

    3. A01J4JME01

      for Integrated Type:

      Remove the 2 bolts and 2 No. 2 idler pulleys.

  12. REMOVE GENERATOR ASSEMBLY

    A01J5AE

    1. Disconnect the terminal cap.

    2. Remove the 2 bolts, nut and generator wire.

    3. Disconnect the generator connector.

    4. Remove the 2 bolts and generator.

  13. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. A01J3ZEE01

      Remove the 5 bolts and V-ribbed belt tensioner.

  14. REMOVE WATER PUMP ASSEMBLY

    A01J3LYE01

    1. Remove the 17 bolts, water pump and gasket.