PCV VALVE INSTALLATION


  1. INSTALL VENTILATION VALVE SUB-ASSEMBLY

    A01J3M3E03

    1. Apply adhesive to 2 or 3 threads of the valve.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    2. A01J56RE01

      Install the valve.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    3. Connect the ventilation hose to the valve.

    4. Secure the hose with the clamp.

  2. INSTALL INTAKE AIR SURGE TANK

    A01J7FME01

    1. Install a new gasket and the surge tank with the 2 nuts.

      Torque:
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }

    2. Using an 8 mm hexagon wrench, install the 4 bolts.

      Torque:
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }
    3. A01J3J7E01

      Install the 3 upper bolts which are used to secure the 2 surge tank stays and throttle body bracket.

      Torque:
      21 N*m  { 214 kgf*cm, 16 ft.*lbf }
    4. A01J78AE01

      Install the 3 wire harness clamps and hose clamp.

    5. Connect the throttle position sensor and control motor connector.

    6. Connect the purge VSV connector.

    7. Connect the VSV (for ACIS) connector.

    8. A01J5ZIE01

      Connect the No. 1 ventilation hose.

    9. A01J52XE01

      Connect the purge line hose.

    10. A01J7LHE01

      Connect the No. 4 water by-pass hose.

    11. A01J63DE01

      Connect the No. 5 water by-pass hose.

  3. INSTALL V-BANK COVER


    1. Install the cover with the 2 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  5. PERFORM INITIALIZATION


    1. Perform initialization Click here.

      Note

      Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.