KNOCK SENSOR INSTALLATION


  1. INSTALL KNOCK SENSOR


    1. A01J38TE01

      Install the sensor so that it is horizontal as shown in the illustration. Then install the bolt.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

      Tech Tips

      It is acceptable for the sensor to be tilted +-10°.

    2. Connect the sensor connector.

  2. INSTALL INTAKE MANIFOLD


    1. A01J68VE03

      Install a new gasket and the intake manifold with the 5 bolts and 2 nuts.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

    2. Connect the purge line hose and purge VSV connector.

    3. Connect the vacuum hose.

  3. INSTALL THROTTLE BODY


    1. A01J5FA

      Install a new gasket on the intake manifold.

      Tech Tips

      Align the protrusion of the gasket with the groove of the intake manifold.

    2. A01J53W

      Install the throttle body with the 4 bolts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    3. Connect the water by-pass hose to the throttle body.

    4. Connector the throttle position sensor and control motor connector.

  4. INSTALL STARTER ASSEMBLY

    Install the starter Click here

  5. INSTALL INTAKE AIR CONNECTOR

  6. ADD ENGINE COOLANT


    1. Tighten all the plugs and fill the radiator with TOYOTA Super Long Life Coolant (SLLC).

      Torque:
      24.5 N*m  { 250 kgf*cm, 18 ft.*lbf, for cylinder block drain cock plug }
      Standard capacity
      Item Specified Condition
      A/T 8.1 liters (8.6 US qts, 7.1 Imp. qts)
      M/T 7.8 liters (8.2 US qts, 6.9 Imp. qts)

    2. Fill the radiator with TOYOTA SLLC to the F line.

      Tech Tips


      • TOYOTA vehicles are filled with TOYOTA SLLC at the factory. In order to avoid damage to the engine cooling system and other technical problems, only use TOYOTA SLLC or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology consists of a combination of low phosphates and organic acids).

      • Please contact your TOYOTA dealer for further details.

        Note

        Never use water as a substitute for engine coolant.

    3. Press the inlet and outlet radiator hoses several times by hand, and then check the level of the coolant.

      If the coolant level drops below the F line, add TOYOTA SLLC to the F line.

    4. Install the radiator cap.

    5. Bleed air from the cooling system.


      1. Warm up the engine until the thermostat opens. While the thermostat is open, circulate the coolant for several minutes.

      2. Maintain the engine speed at 2,000 to 2,500 rpm.

      3. Press the inlet and outlet radiator hoses several times by hand to bleed air.

        CAUTION:

        When pressing the radiator hoses:

        • Wear protective gloves.

        • Be careful as the radiator hoses are hot.

        • Keep your hands away from the radiator fan.

    6. Stop the engine and wait until the coolant cools down to ambient temperature.

      CAUTION:

      Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

    7. A01J31CE01

      Check the coolant level in the radiator reservoir.

      If the coolant level is below the L line, add SLLC to the reservoir F line.

  7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  8. PERFORM INITIALIZATION


    1. Perform initialization Click here.

      Note

      Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.

  9. CHECK FOR ENGINE COOLANT LEAKS


    1. Check for engine coolant leaks Click here.