DIFFERENTIAL SERVICE DATA

Front Differential
Companion flange runout Vertical Maximum: 0.10 mm (0.00394 in.)
Lateral Maximum: 0.10 mm (0.00394 in.)

Drive pinion preload (Starting Torque)

(Front differential carrier oil seal)

New bearing 1.0 to 1.5 N*m (11 to 15 kgf*cm, 9 to 13 in.*lbf)
Reused bearing 0.5 to 0.7 N*m (6 to 7 kgf*cm, 5 to 6 in.*lbf)
Total preload (Starting Torque) 0.3 to 0.8 N*m (4 to 8 kgf*cm, 3 to 7 in.*lbf) + drive pinion preload
Differential side gear shaft oil seal for LH Side 2.9 +/-0.45 mm (0.114 +/-0.0177 in.)
for RH Side 8.1 +/-0.45 mm (0.319 +/-0.0177 in.)

Drive pinion preload (Starting Torque)

(Front differential carrier)

New bearing 0.7 to 1.2 N*m (8 to 12 kgf*cm, 7 to 10 in.*lbf)
Reused bearing 0.2 to 0.4 N*m (2 to 4 kgf*cm, 2 to 3 in.*lbf)

Total preload (Starting Torque)

(Front differential carrier)

New bearing 1.0 to 1.5 N*m (11 to 15 kgf*cm, 9 to 13 in.*lbf) + ring gear preload
Reused bearing 0.5 to 0.7 N*m (6 to 7 kgf*cm, 5 to 6 in.*lbf) + ring gear preload
Drive pinion to ring gear backlash 0.11 to 0.21 mm (0.00433 to 0.00826 in.)
Side gear backlash 0.15 mm (0.00591 in.) or less
Side gear thrust washer thickness 1.48 to 1.52 mm (0.0583 to 0.0598 in.)
1.53 to 1.57 mm (0.0602 to 0.0618 in.)
1.58 to 1.62 mm (0.0622 to 0.0638 in.)
1.63 to 1.67 mm (0.0642 to 0.0657 in.)
1.68 to 1.72 mm (0.0661 to 0.0677 in.)
1.73 to 1.77 mm (0.0681 to 0.0697 in.)
1.78 to 1.82 mm (0.0701 to 0.0717 in.)
1.83 to 1.87 mm (0.0720 to 0.0736 in.)
1.88 to 1.92 mm (0.0740 to 0.0756 in.)
Plate washer thickness 1.57 to 1.59 mm (0.0618 to 0.0625 in.)
1.59 to 1.61 mm (0.0626 to 0.0633 in.)
1.61 to 1.63 mm (0.0634 to 0.0641 in.)
1.63 to 1.65 mm (0.0642 to 0.0649 in.)
1.65 to 1.67 mm (0.0650 to 0.0657 in.)
1.67 to 1.69 mm (0.0658 to 0.0665 in.)
1.69 to 1.71 mm (0.0666 to 0.0673 in.)
1.71 to 1.73 mm (0.0674 to 0.0681 in.)
1.73 to 1.75 mm (0.0682 to 0.0688 in.)
1.75 to 1.77 mm (0.0689 to 0.0696 in.)
1.77 to 1.79 mm (0.0697 to 0.0704 in.)
1.79 to 1.81 mm (0.0705 to 0.0712 in.)
1.81 to 1.83 mm (0.0713 to 0.0720 in.)
1.83 to 1.85 mm (0.0720 to 0.0728 in.)
1.85 to 1.87 mm (0.0729 to 0.0736 in.)
1.87 to 1.89 mm (0.0737 to 0.0744 in.)
1.89 to 1.91 mm (0.0744 to 0.0751 in.)
1.91 to 1.93 mm (0.0752 to 0.0759 in.)
1.93 to 1.95 mm (0.0760 to 0.0767 in.)
1.95 to 1.97 mm (0.0768 to 0.0775 in.)
1.97 to 1.99 mm (0.0776 to 0.0783 in.)
1.99 to 2.01 mm (0.0784 to 0.0791 in.)
2.01 to 2.03 mm (0.0792 to 0.0799 in.)
2.03 to 2.05 mm (0.0800 to 0.0807 in.)
2.05 to 2.07 mm (0.0808 to 0.0814 in.)
2.07 to 2.09 mm (0.0815 to 0.0822 in.)
2.09 to 2.11 mm (0.0823 to 0.0830 in.)
2.11 to 2.13 mm (0.0831 to 0.0838 in.)
2.13 to 2.15 mm (0.0839 to 0.0846 in.)
2.15 to 2.17 mm (0.0847 to 0.0854 in.)
Drive pinion washer thickness 1.69 to 1.71 mm (0.0666 to 0.0673 in.)
1.72 to 1.74 mm (0.0678 to 0.0685 in.)
1.75 to 1.77 mm (0.0689 to 0.0696 in.)
1.78 to 1.80 mm (0.0701 to 0.0708 in.)
1.81 to 1.83 mm (0.0713 to 0.0720 in.)
1.84 to 1.86 mm (0.0725 to 0.0732 in.)
1.87 to 1.89 mm (0.0737 to 0.0744 in.)
1.90 to 1.92 mm (0.0748 to 0.0755 in.)
1.93 to 1.95 mm (0.0760 to 0.0767 in.)
1.96 to 1.98 mm (0.0772 to 0.0779 in.)
1.99 to 2.01 mm (0.0784 to 0.0791 in.)
2.02 to 2.04 mm (0.0796 to 0.0803 in.)
2.05 to 2.07 mm (0.0807 to 0.0814 in.)
2.08 to 2.10 mm (0.0819 to 0.0826 in.)
2.11 to 2.13 mm (0.0831 to 0.0838 in.)
2.14 to 2.16 mm (0.0843 to 0.0850 in.)
2.17 to 2.19 mm (0.0855 to 0.0862 in.)
2.20 to 2.22 mm (0.0867 to 0.0874 in.)
2.23 to 2.25 mm (0.0878 to 0.0885 in.)
2.26 to 2.28 mm (0.0890 to 0.0897 in.)
2.29 to 2.31 mm (0.0902 to 0.0909 in.)
2.32 to 2.34 mm (0.0914 to 0.0921 in.)
Rear Differential
Companion flange runout Vertical 0.10 mm (0.00394 in.)
Lateral 0.10 mm (0.00394 in.)

Drive pinion preload (Starting Torque)

(Rear differential carrier oil seal)

New bearing 1.1 to 1.6 N*m (12 to 16 kgf*cm, 10 to 14 in.*lbf)
Reused bearing 0.6 to 0.8 N*m (7 to 8 kgf*cm, 6 to 7 in.*lbf)

Total preload

(Rear differential carrier oil seal)

New bearing 0.4 to 0.5 N*m (4 to 6 kgf*cm, 4 to 5 in.*lbf) + drive pinion preload
Reused bearing 0.4 to 0.5 N*m (4 to 6 kgf*cm, 4 to 5 in.*lbf) + drive pinion preload
Rear differential carrier oil seal Oil seal depth 0 +/-0.3mm (0 +/-0.0118in.)

Drive pinion preload (Starting Torque)

(Rear differential carrier)

New bearing 1.0 to 1.5 N*m (11 to 15 kgf*cm, 9 to 13 in.*lbf)
Reused bearing 0.5 to 0.7 N*m (6 to 7 kgf*cm, 5 to 6 in.*lbf)

Total preload

(Rear differential carrier)

New bearing 1.1 to 1.6 N*m (12 to 16 kgf*cm, 10 to 14 in.*lbf) + ring gear preload
Reused bearing 0.6 to 0.8 N*m (7 to 8 kgf*cm, 6 to 7 in.*lbf) + ring gear preload
Ring gear runout Maximum: 0.07 mm (0.00276 in.)
Ring gear backlash 0.13 to 0.18 mm (0.00512 to 0.00708 in.)
Side gear backlash 0.05 to 0.20 mm (0.00197 to 0.00787 in.)
Differential case runout Maximum: 0.07 mm (0.00276 in.)
Side gear thrust washer thickness 1.48 to 1.52 mm (0.0583 to 0.0598 in.)
1.53 to 1.57 mm (0.0603 to 0.0618 in.)
1.58 to 1.62 mm (0.0622 to 0.0637 in.)
1.63 to 1.67 mm (0.0642 to 0.0657 in.)
1.68 to 1.72 mm (0.0662 to 0.0677 in.)
1.73 to 1.77 mm (0.0682 to 0.0696 in.)
1.78 to 1.82 mm (0.0701 to 0.0716 in.)
1.83 to 1.87 mm (0.0721 to 0.0736 in.)
1.88 to 1.92 mm (0.0741 to 0.0755 in.)
Drive pinion plate washer thickness 1.69 to 1.71 mm (0.0666 to 0.0673 in.)
1.72 to 1.74 mm (0.0678 to 0.0685 in.)
1.75 to 1.77 mm (0.0689 to 0.0696 in.)
1.78 to 1.80 mm (0.0701 to 0.0708 in.)
1.81 to 1.83 mm (0.0713 to 0.0720 in.)
1.84 to 1.86 mm (0.0725 to 0.0732 in.)
1.87 to 1.89 mm (0.0737 to 0.0744 in.)
1.90 to 1.92 mm (0.0748 to 0.0755 in.)
1.93 to 1.95 mm (0.0760 to 0.0767 in.)
1.96 to 1.98 mm (0.0772 to 0.0779 in.)
1.99 to 2.01 mm (0.0784 to 0.0791 in.)
2.02 to 2.04 mm (0.0796 to 0.0803 in.)
2.05 to 2.07 mm (0.0807 to 0.0814 in.)
2.08 to 2.10 mm (0.0819 to 0.0826 in.)
2.11 to 2.13 mm (0.0831 to 0.0838 in.)
2.14 to 2.16 mm (0.0843 to 0.0850 in.)
2.17 to 2.19 mm (0.0855 to 0.0862 in.)
2.20 to 2.22 mm (0.0867 to 0.0874 in.)
2.23 to 2.25 mm (0.0878 to 0.0885 in.)
2.26 to 2.28 mm (0.0890 to 0.0897 in.)
2.29 to 2.31 mm (0.0902 to 0.0909 in.)
2.32 to 2.34 mm (0.0914 to 0.0921 in.)
Rear Differential (w/ Differential Lock)
Companion flange runout Vertical Maximum: 0.10 mm (0.00394 in.)
Lateral Maximum: 0.10 mm (0.00394 in.)

Drive pinion preload (Starting Torque)

(Rear differential carrier oil seal)

New bearing 1.1 to 1.6 N*m (12 to 16 kgf*cm, 10 to 14 in.*lbf)
Reused bearing 0.6 to 0.8 N*m (7 to 8 kgf*cm, 6 to 7 in.*lbf)

Total preload

(Rear differential carrier oil seal)

New bearing 0.4 to 0.5 N*m (4 to 6 kgf*cm, 4 to 5 in.*lbf) + drive pinion preload
Reused bearing 0.4 to 0.5 N*m (4 to 6 kgf*cm, 4 to 5 in.*lbf) + drive pinion preload
Rear differential carrier oil seal Oil seal depth 0 +/-0.3mm (0 +/-0.0118in.)

Drive pinion preload (Starting Torque)

(Rear differential carrier)

New bearing 1.0 to 1.5 N*m (11 to 15 kgf*cm, 9 to 13 in.*lbf)
Reused bearing 0.5 to 0.7 N*m (6 to 7 kgf*cm, 5 to 6 in.*lbf)

Total preload

(Rear differential carrier)

New bearing 1.1 to 1.6 N*m (12 to 16 kgf*cm, 10 to 14 in.*lbf) + ring gear preload
Reused bearing 0.6 to 0.8 N*m (7 to 8 kgf*cm, 6 to 7 in.*lbf) + ring gear preload
Ring gear runout Maximum: 0.07 mm (0.00276 in.)
Ring gear backlash 0.13 to 0.18 mm (0.00512 to 0.00708 in.)
Shift fork and sleeve clearance 0.15 to 0.35 mm (0.00591 to 0.0137 in.)
Differential case RH backlash 0.05 to 0.20 mm (0.00197 to 0.0787 in.)
Differential case LH backlash 0.05 to 0.20 mm (0.00197 to 0.0787 in.)
Differential lock sleeve Lock 17.44 to 18.86 mm (0.6866 to 0.7425 in.)
Free 32.40 to 33.90 mm (1.2756 to 1.3346 in.)
Side gear thrust washer thickness 0.88 to 0.92 mm (0.0347 to 0.0362 in.)
0.98 to 1.02 mm (0.0386 to 0.0401 in.)
1.08 to 1.12 mm (0.0426 to 0.0440 in.)
1.18 to 1.22 mm (0.0465 to 0.0480 in.)
1.28 to 1.32 mm (0.0504 to 0.0519 in)
Drive pinion plate washer thickness 1.69 to 1.71 mm (0.0666 to 0.0673 in.)
1.72 to 1.74 mm (0.0678 to 0.0685 in.)
1.75 to 1.77 mm (0.0689 to 0.0696 in.)
1.78 to 1.80 mm (0.0701 to 0.0708 in.)
1.81 to 1.83 mm (0.0713 to 0.0720 in.)
1.84 to 1.86 mm (0.0725 to 0.0732 in.)
1.87 to 1.89 mm (0.0737 to 0.0744 in.)
1.90 to 1.92 mm (0.0748 to 0.0755 in.)
1.93 to 1.95 mm (0.0760 to 0.0767 in.)
1.96 to 1.98 mm (0.0772 to 0.0779 in.)
1.99 to 2.01 mm (0.0784 to 0.0791 in.)
2.02 to 2.04 mm (0.0796 to 0.0803 in.)
2.05 to 2.07 mm (0.0807 to 0.0814 in.)
2.08 to 2.10 mm (0.0819 to 0.0826 in.)
2.11 to 2.13 mm (0.0831 to 0.0838 in.)
2.14 to 2.16 mm (0.0843 to 0.0850 in.)
2.17 to 2.19 mm (0.0855 to 0.0862 in.)
2.20 to 2.22 mm (0.0867 to 0.0874 in.)
2.23 to 2.25 mm (0.0878 to 0.0885 in.)
2.26 to 2.28 mm (0.0890 to 0.0897 in.)
2.29 to 2.31 mm (0.0902 to 0.0909 in.)
2.32 to 2.34 mm (0.0914 to 0.0921 in.)
Rear Differential (for DANA Made)
Companion flange runout Vertical Maximum: 0.10 mm (0.0039 in.)
Lateral Maximum: 0.10 mm (0.0039 in.)
Drive pinion preload (at start of torque) New bearing 1.20 to 2.00 N*m (12 to 20 kgf*cm, 11 to 18 in.*lbf)
Reused bearing 0.70 to 1.50 N*m (7 to 15 kgf*cm, 6 to 13 in.*lbf)
Total preload (Drive pinion preload plus) 0.5 N*m (5 kgf*cm, 4.0 in.*lbf)
Ring gear runout Maximum: 0.07 mm (0.0028 in.)
Ring gear backlash 0.13 to 0.18 mm (0.0051 to 0.0071 in.)
Side gear backlash 0.05 to 0.20 mm (0.0020 to 0.0080 in.)
Differential case runout Maximum: 0.07 mm (0.0028 in.)
Side shim thickness 2.51 mm (0.099 in.)
2.54 mm (0.100 in.)
2.57 mm (0.101 in.)
2.59 mm (0.102 in.)
2.62 mm (0.103 in.)
2.64 mm (0.104 in.)
2.67 mm (0.105 in.)
2.69 mm (0.106 in.)
Side shim thickness 2.72 mm (0.107 in.)
2.74 mm (0.108 in.)
2.77 mm (0.109 in.)
2.79 mm (0.110 in.)
2.82 mm (0.111 in.)
2.84 mm (0.112 in.)
2.87 mm (0.113 in.)
2.90 mm (0.114 in.)
2.92 mm (0.115 in.)
2.95 mm (0.116 in.)
2.97 mm (0.117 in.)
3.00 mm (0.118 in.)
3.02 mm (0.119 in.)
3.05 mm (0.120 in.)
3.07 mm (0.121 in.)
3.10 mm (0.122 in.)
3.12 mm (0.123 in.)
3.15 mm (0.124 in.)
3.18 mm (0.125 in.)
3.20 mm (0.126 in.)
3.23 mm (0.127 in.)
3.25 mm (0.128 in.)
3.28 mm (0.129 in.)
3.30 mm (0.130 in.)
3.33 mm (0.131 in.)
3.35 mm (0.132 in.)
3.38 mm (0.133 in.)
3.40 mm (0.134 in.)
3.43 mm (0.135 in.)
3.45 mm (0.136 in.)
3.48 mm (0.137 in.)
3.51 mm (0.138 in.)
3.53 mm (0.139 in.)
3.56 mm (0.140 in.)
3.58 mm (0.141 in.)
3.61 mm (0.142 in.)
3.63 mm (0.143 in.)
3.66 mm (0.144 in.)
3.68 mm (0.145 in.)
3.71 mm (0.146 in.)
3.73 mm (0.147 in.)
3.76 mm (0.148 in.)
3.78 mm (0.149 in.)
3.81 mm (0.150 in.)
3.84 mm (0.151 in.)
3.86 mm (0.152 in.)
3.89 mm (0.153 in.)
3.91 mm (0.154 in.)
3.94 mm (0.155 in.)
3.96 mm (0.156 in.)
Side shim thickness 3.99 mm (0.157 in.)
4.01 mm (0.158 in.)
4.04 mm (0.159 in.)
4.06 mm (0.160 in.)
4.09 mm (0.161 in.)
4.11 mm (0.162 in.)
4.14 mm (0.163 in.)
4.17 mm (0.164 in.)
4.19 mm (0.165 in.)
4.22 mm (0.166 in.)
4.24 mm (0.167 in.)
4.27 mm (0.168 in.)
4.29 mm (0.169 in.)
Drive pinion plate washer thickness 0.69 mm (0.0272 in.)
0.71 mm (0.0280 in.)
0.74 mm (0.0291 in.)
0.76 mm (0.0300 in.)
0.79 mm (0.0311 in.)
0.81 mm (0.0319 in.)
0.84 mm (0.0331 in.)
0.86 mm (0.0339 in.)
0.89 mm (0.0350 in.)
0.91 mm (0.0358 in.)
0.94 mm (0.0370 in.)
0.97 mm (0.0382 in.)
0.99 mm (0.0390 in.)
1.02 mm (0.0402 in.)
1.04 mm (0.0409 in.)
1.07 mm (0.0421 in.)
1.09 mm (0.0429 in.)
1.12 mm (0.0441 in.)
1.14 mm (0.0449 in.)
1.17 mm (0.0461 in.)
1.19 mm (0.0469 in.)
1.22 mm (0.0480 in.)
1.24 mm (0.0488 in.)
1.27 mm (0.0500 in.)
1.30 mm (0.0512 in.)
1.32 mm (0.0520 in.)
1.35 mm (0.0531 in.)
1.37 mm (0.0540 in.)
1.40 mm (0.0551 in.)
1.42 mm (0.0559 in.)
1.45 mm (0.0571 in.)
1.47 mm (0.0579 in.)
1.50 mm (0.0591 in.)
1.52 mm (0.0598 in.)
1.55 mm (0.0610 in.)
1.58 mm (0.0622 in.)
1.60 mm (0.0630 in.)
1.63 mm (0.0642 in.)
1.65 mm (0.0650 in.)