REAR DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for both the RH and LH sides.

  • The procedure described below is for the RH side.

PROCEDURE


  1. PRECAUTION (w/ Power Window)

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL (w/ Power Window)


    1. Remove the front floor cover RH (for Front Floor Cover Type A). Click here

    2. Remove the center front floor cover (for Front Floor Cover Type B). Click here

    3. Remove the front floor cover RH (for Front Floor Cover Type B). Click here

    4. Disconnect the cable from negative battery terminal.

      Note

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE REAR DOOR FRAME GARNISH


    1. A01V18Z

      Disengage the 2 clips and claw.

    2. Disengage the guide and remove the rear door frame garnish.

  4. REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)


    1. A01V1O6E01
      Text in Illustration
      *a Protective Tape

      Insert a clip remover with its shaft wrapped in protective tape between the plate and rear door trim board sub-assembly.

    2. Turn the handle with the clip remover inserted, as shown in the illustration.

    3. Remove the rear door window regulator handle assembly and clip.

    4. Remove the window regulator handle plate.

  5. REMOVE REAR DOOR ARMREST BASE UPPER PANEL (w/ Power Window)


    1. A01UY1J

      Using a moulding remover, disengage the 9 claws and 3 guides.

    2. Disconnect the connector and remove the rear door armrest base upper panel.

  6. REMOVE REAR DOOR ARMREST BASE UPPER PANEL (w/o Power Window)


    1. A01UY8I

      Using a moulding remover, disengage the 5 claws and 2 guides and remove the rear door armrest base upper panel.

  7. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY


    1. A01UXT6E01
      Text in Illustration
      *a Protective Tape

      Using a screwdriver with its tip wrapped in protective tape, disengage the claw and open the cover.

    2. A01UZRQ

      Remove the 3 screws.

    3. A01UYFV

      Disengage the 7 clips.

    4. A01V057E03
      Text in Illustration
      *1 Rear Door Lock Remote Control Cable Assembly
      *2 Rear Door Inside Locking Cable Assembly

      Disconnect the rear door lock remote control cable assembly and the rear door inside locking cable assembly and remove the rear door trim board sub-assembly.

  8. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. A01V0W7

      Disengage the 4 guides and remove the rear door inside handle sub-assembly.

  9. REMOVE REAR DOOR GLASS INNER WEATHERSTRIP


    1. A01V044

      Disengage the 7 claws and remove the rear door glass inner weatherstrip as shown in the illustration.

  10. REMOVE REAR SPEAKER ASSEMBLY (w/ Rear Speaker)

    Click here

  11. REMOVE REAR DOOR SERVICE HOLE COVER


    1. A01V25J

      Remove the rear door service hole cover.

      Tech Tips

      Remove any butyl tape remaining on the door side.

  12. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY


    1. A01UXPM

      Remove the rear door window division bar sub-assembly with the 3 bolts and nut.

    2. Disengage the rear door window division bar sub-assembly to the rear door glass run.

  13. REMOVE REAR DOOR GLASS SUB-ASSEMBLY


    1. A01V0JL

      Slide the lower section of the rear door glass sub-assembly as indicated by the arrow as shown in the illustration.

    2. A01UY3TE01

      Remove the rear door glass sub-assembly as indicated by the arrows in the order shown in the illustration.

      Note

      Do not damage the rear door glass sub-assembly.

  14. REMOVE REAR DOOR GLASS CHANNEL SUB-ASSEMBLY


    1. A01V0MYE03
      Text in Illustration
      *a Protective Tape

      Using a screwdriver with its tip wrapped in protective tape, remove the rear door glass channel sub-assembly.

      Note

      Do not damage the rear door glass sub-assembly.

  15. REMOVE REAR DOOR GLASS CHANNEL FILLER


    1. Remove the rear door glass channel filler.

  16. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY (w/ Power Window)


    1. A01V07OE05
      Text in Illustration
      *a Temporary Bolt

      Disconnect the connector.

    2. Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator sub-assembly may fall and cause damage.

    3. Remove the 3 bolts.

    4. Remove the temporary bolt and the rear door window regulator sub-assembly.

  17. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY (w/o Power Window)


    1. A01UZKY

      Remove the 3 bolts and the rear door window regulator sub-assembly.

      Note

      Do not drop or damage the rear door window regulator sub-assembly when removing the bolts.

  18. REMOVE REAR DOOR GLASS RUN


    1. A01UZG1

      Remove the clip.

    2. Disengage the 2 guides and remove the rear door glass run.

  19. REMOVE REAR DOOR GLASS OUTER WEATHERSTRIP ASSEMBLY

    Tech Tips

    Use the same procedure as for the LH side Click here.

  20. REMOVE REAR DOOR LOCK ASSEMBLY

    Click here

  21. REMOVE REAR DOOR OUTSIDE HANDLE COVER


    1. A01UZMS

      Using a T30 "TORX" socket wrench, loosen the screw.

    2. A01V23V

      Disengage the 2 claws and remove the rear door outside handle cover.

  22. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY


    1. A01UY6Y

      Remove the rear door outside handle assembly in the direction indicated by the arrow as shown in the illustration.

  23. REMOVE REAR DOOR OUTSIDE HANDLE FRONT PAD


    1. A01V1QB

      Disengage the 3 claws and remove the rear door outside handle front pad.

  24. REMOVE REAR DOOR OUTSIDE HANDLE REAR PAD


    1. A01V17C

      Disengage the 2 claws and remove the rear door outside handle rear pad.

  25. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. A01UZ9J

      Using a T30 "TORX" socket wrench, loosen the screw.

    2. A01V0AS

      Slide the rear door outside handle frame sub-assembly and disengage the grommet and 2 claws of the rear door outside handle frame sub-assembly, and then remove it.

  26. REMOVE REAR DOOR CHECK ASSEMBLY


    1. A01V12M

      Remove the 3 bolts and the rear door check assembly.

  27. REMOVE REAR DOOR WEATHERSTRIP


    1. A01UZGS

      Using a clip remover, remove the 2 clips.

    2. Using a clip remover, disengage the 29 clips and remove the rear door weatherstrip.

  28. REMOVE NO. 2 BLACK OUT TAPE

    Tech Tips

    Use the same procedure as for the LH side Click here.

  29. REMOVE NO. 4 BLACK OUT TAPE (w/ No. 4 Black Out Tape)

    Tech Tips

    Use the same procedure as for the LH side Click here.