BACK DOOR GLASS INSTALLATION

PROCEDURE


  1. CLEAN BACK DOOR GLASS


    1. A004G87

      When reusing the back door glass:


      1. Using a scraper, remove any remaining adhesive residue from the back door glass.

        Note

        Be careful not to damage the back door glass.

      2. Clean the outer circumference of the back door glass with a non-residue solvent.

        Note

        Even if using a new back window glass, clean the back door glass with a non-residue solvent.

  2. INSTALL BACK WINDOW GLASS CLIP RH


    1. Using a brush or sponge, coat the installation area of the new back window glass clip RH with primer G.

      Note

      Do not apply too much primer G.

    2. Remove the peeling paper from the face of a new back window glass clip RH.

      Note

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    3. A004EJOC03
      *a Back Side of Back Door Glass
      A004FNG Adhesive Tape

      Install the back window glass clip RH to the back door glass as shown in the illustration.

      Note

      Install the back window glass clip RH after primer G has been allowed to dry (approximately 3 minutes).

    4. Remove the adhesive tape.

  3. INSTALL BACK WINDOW GLASS CLIP LH


    1. Using a brush or sponge, coat the installation area of the new back window glass clip LH with primer G.

      Note

      Do not apply too much primer G.

    2. Remove the peeling paper from the face of a new back window glass clip LH.

      Note

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    3. A004G8TC06
      *a Back Side of Back Door Glass
      A004FNG Adhesive Tape

      Install the back window glass clip LH to the back door glass as shown in the illustration.

      Note

      Install the back window glass clip LH after primer G has been allowed to dry (approximately 3 minutes).

    4. Remove the adhesive tape.

  4. INSTALL BACK WINDOW GLASS ADHESIVE DAM


    1. Using a brush or sponge, coat the installation area of a new back window glass adhesive dam with primer G.

      Note

      Do not apply too much primer G.

    2. Remove the peeling paper from the face of the back window glass adhesive dam.

      Note

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    3. Install the new back window glass adhesive dam to the back door glass as shown in the illustration.

      A004EGGC05
      *a Back Side of Back Door Glass *b Adhesive Dam Application Center Line
      Standard Dimension
      Area Dimension
      a 6.9 mm (0.272 in.)

      Note

      Install the back window glass adhesive dam after primer G has been allowed to dry (approximately 3 minutes).

  5. INSTALL BACK WINDOW LOWER MOULDING


    1. Using a brush or sponge, coat the installation area of a new back window lower moulding with primer G.

      Note

      Do not apply too much primer G.

    2. Remove the peeling paper from the face of the back window lower moulding.

      Note

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    3. Install the new back window lower moulding to the back door glass as shown in the illustration.

      A004FPIC05
      *a Back Side of Back Door Glass - -
      Standard Dimension
      Area Dimension
      a 6.2 mm (0.244 in.)

      Note

      Install the back window lower moulding after primer G has been allowed to dry (approximately 3 minutes).

  6. INSTALL BACK DOOR GLASS


    1. A004FB4

      Clean and shape the contact surface of the vehicle body.


      1. Using a knife, cut away excess adhesive on the contact surface of the vehicle body as shown in the illustration.

        Note

        Leave as much adhesive on the vehicle body as possible.

      2. Clean the contact surface of the vehicle body with a piece of cloth saturated with non-residue solvent.

    2. Back door glass preliminary installation procedures:


      1. Install the suction cups to the back door glass.

      2. Temporarily place the back door glass onto the vehicle body and set it so that the gap between the body and upper portion and sides of the back door glass is even.

      3. When using a new back door glass:

        Place matchmarks on the back door glass and vehicle body at the locations indicated in the illustration.

      4. A004FQ7C03
        *a Matchmark

        When reusing the back door glass:

        Check the position of the matchmarks and make adjustments.

      5. Remove the back door glass.

    3. Using a brush, coat the installation surfaces on the back door panel with primer M.

      Note


      • Do not coat the adhesive with primer M.

      • Do not apply too much primer M.

      • Be careful when applying primer M to the panel joints and spot welds.

    4. Using a brush or sponge, coat the application area of adhesive with primer G as shown in the illustration.

      A004EXOC02
      *a Back Side of Back Door Glass - -
      A004FNG Primer G - -
      Standard Dimension
      Area Dimension
      a 12.0 mm (0.472 in.)
      b 13.6 mm (0.535 in.)
      c 22.0 mm (0.866 in.)
      d 45.3 mm (1.783 in.)

      Note

      Do not apply too much primer G.

    5. A004F7KC98
      *a Sealer Gun
      *b Cartridge Nozzle

      Cut off the tip of the cartridge nozzle as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 12.0 mm (0.472 in.)
      b 8.0 mm (0.315 in.)

    6. Load the sealer gun with the cartridge.

    7. Apply adhesive to the back door glass as shown in the illustration.

      A004EYSC02
      *a Back Side of Back Door Glass - -
      A004FNG Adhesive - -
      Standard Dimension
      Area Dimension
      a 14.5 mm (0.571 in.)
      b 12.0 mm (0.472 in.)
      c 8.0 mm (0.315 in.)
      d 52.3 mm (2.059 in.)

      Note

      Apply the adhesive after primer G has been allowed to dry (approximately 3 minutes).

    8. Install the back door glass.


      1. A004FQ7C03
        *a Matchmark
        A004FNG Protective Tape

        Using suction cups, position the back door glass so that the matchmarks are aligned and install the back door glass.

        Note

        Install the back door glass after primer M on the vehicle body has been allowed to dry (approximately 3 minutes).

      2. Lightly press the front surface of the back door glass to ensure that the back door glass is securely fit to the vehicle body.

        Tech Tips

        Press the glass with force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.

      4. Hold the back door glass using protective tape until the applied adhesive becomes hard.

        Tech Tips

        Follow the instructions supplied by the adhesive manufacturer or in the corresponding instruction manual for the minimum amount of time necessary to wait before driving the vehicle.

    9. Connect the 2 connectors.

  7. INSTALL NO. 2 BACK DOOR PANEL PROTECTOR

    Click here

  8. INSTALL NO. 1 BACK DOOR PANEL PROTECTOR

    Tech Tips

    Use the same procedure as for the No. 2 back door panel protector.

  9. INSTALL REAR WIPER MOTOR GROMMET

    Click here

  10. INSTALL REAR WIPER MOTOR ASSEMBLY

    Click here

  11. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY

    Click here

  12. INSTALL REAR WIPER ARM HEAD CAP

    Click here

  13. INSTALL BACK DOOR OUTSIDE GARNISH

    Click here

  14. INSPECT FOR LEAK


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.