BACK DOOR GLASS INSTALLATION

PROCEDURE


  1. CLEAN BACK DOOR GLASS


    1. A01UZ00

      Using a scraper, remove the adhesive sticking to the back door glass.

      Note

      Be careful not to damage the back door glass and ceramic coating.

    2. Clean the outer edge of the back door glass with a non-residue solvent.

      Note


      • Do not touch the glass surface after cleaning it.

      • Even if using a new glass, clean the glass with non-residue solvent.

  2. INSTALL BACK WINDOW GLASS ADHESIVE DAM


    1. Using a brush or sponge, coat the application area of adhesive dam with Primer G.

      Note


      • Do not apply too much primer.

      • Allow the primer coating to dry for 3 minutes or more.

      • Throw away any leftover primer.

    2. Install a new adhesive dam onto the back door glass, as shown in the illustration.

      A01UXNWE04
      Text in Illustration
      *a Back Side *b 6.9 mm (0.273 in.)

  3. INSTALL BACK DOOR GLASS


    1. A01UYQ4E01
      Text in Illustration
      *1 Adhesive

      Clean and shape the contact surface of the vehicle body.


      1. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.

        Tech Tips

        Leave as much adhesive on the vehicle body as possible.

      2. Clean the contact surface of the vehicle body with a piece of cloth saturated with cleaner.

    2. A01V01QE01
      Text in Illustration
      *a Mark

      Position the back door glass.


      1. Using suction cups, place the back door glass in the correct position.

      2. Align the matchmarks on the back door glass and vehicle body.

      3. Remove the back door glass.

    3. A01UXS0E01
      Text in Illustration
      *1 Primer M
      *2 Adhesive
      *a Correct
      *b Incorrect

      Using a brush, coat the installation surface on the vehicle body with Primer M.

      Note


      • Do not coat the adhesive with Primer M.

      • Do not apply too much primer.

      • Allow the primer coating to dry for 3 minutes or more.

      • Do not keep any of the opened Primer M for later use.

    4. Using a brush or sponge, coat the application areas that still have adhesive attached with Primer G.

      A01UYUSE02
      Text in Illustration
      *1 Primer G - -
      *a Back Side *b 14.0 mm (0.551 in.)
      *c 22.0 mm (0.866 in.) *d 45.3 mm (1.783 in.)

      Note


      • Do not apply too much primer.

      • Allow the primer coating to dry for 3 minutes or more.

      • Throw away any leftover primer.

    5. Apply adhesive to the glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. A01UXTRE01
        Text in Illustration
        *a 8.0 mm (0.315 in.)
        *b 12.0 mm (0.472 in.)

        Cut off the tip of the cartridge nozzle, as shown in the illustration.

        Tech Tips

        After cutting off the tip, use all adhesive within the time limit described in the table below.

        Usage Time Frame
        Temperature Tack-free Time
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with a cartridge.

    6. Apply adhesive to the back door glass, as shown in the illustration.

      A01V0SPE02
      Text in Illustration
      *1 Adhesive - -
      *a Back Side *b 14.5 mm (0.571 in.)
      *c 12.0 mm (0.472 in.) *d 8.0 mm (0.315 in.)
      *e 52.3 mm (2.059 in.) - -

    7. Install the back door glass.


      1. A01UYVZE01
        Text in Illustration
        *a Mark

        Using suction cups, position the back door glass so that the matchmarks are aligned, and press it in gently along the rim.

      2. Lightly press the front surface of the back door glass to ensure a close fit.

        Tech Tips

        Press the glass with force of 98 N (10 kgf, 22 lb) or more.

      3. Hold the back door glass using protective tape until applied adhesive hardens.

        Note

        Do not drive the vehicle within the time limits described in the table below.

        Minimum time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

    8. Connect the 2 connectors.

      Tech Tips

      If the vehicle is equipped with rear window defogger, connect the connector.

  4. INSPECT FOR LEAK AND REPAIR


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  5. INSTALL NO. 2 BACK DOOR PANEL PROTECTOR

    Click here

  6. INSTALL NO. 1 BACK DOOR PANEL PROTECTOR

    Tech Tips

    Use the same procedure as for the No. 2 side.

  7. INSTALL REAR WIPER MOTOR GROMMET (w/ Rear Wiper)

    Click here

  8. INSTALL REAR WIPER MOTOR ASSEMBLY (w/ Rear Wiper)

    Click here

  9. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY (w/ Rear Wiper)

    Click here

  10. INSTALL REAR WIPER ARM HEAD CAP (w/ Rear Wiper)

    Click here

  11. INSTALL BACK DOOR TRIM BOARD

    Click here

  12. INSTALL REAR SPOILER SUB-ASSEMBLY (w/ Rear Spoiler)

    Click here